Measurement Signal Linearization Circuit Using Periodic Reference Comparison

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Solution Overview

Problem

Existing linearization circuits for measurement signals from non-linear sensors are costly and require significant hardware and software resources, with software methods suffering from resolution drops and slow conversion speeds.

Innovation Solution

A linearization circuit using a reference component with non-linear dependence on current or voltage, a charging and discharging controller, and a comparator circuit to generate a square-wave signal that represents a linearized output signal, eliminating the need for expensive components and high-resolution analog-to-digital converters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If logarithmic amplifiers are used for linearization, then linearization precision is improved, but device complexity and cost increase due to requiring matched transistor pairs and precision components

Engineering Contradiction:
Improvelinearization precisionVSAvoidcircuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the linearization function from complex hardware circuits (logarithmic amplifiers with matched transistor pairs) and implements it through a microcontroller unit that executes linearization algorithms. This separates the measurement function from the linearization function, allowing simple analog circuitry to be paired with flexible software-based linearization.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical/electrical system of matched transistor pairs and precision resistors with a computational system. The microcontroller performs linearization calculations that were previously requiring specialized hardware components, substituting physical component matching with algorithmic correction.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If high-resolution analog-to-digital converters are used for software linearization, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvelinearization precisionVSAvoidconverter complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent changes the parameter of resolution from the analog-to-digital converter to the software processing stage. Instead of requiring a high-resolution ADC, the system uses a lower-resolution ADC combined with software linearization algorithms that effectively increase the measurement resolution through mathematical processing of the digitized signal.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If lookup tables are used for linearization, then conversion speed is improved, but memory requirements and recalculation overhead increase

Engineering Contradiction:
Improveconversion speedVSAvoidmemory space
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent implements a dynamic linearization approach where the linearization algorithm adapts to different measurement ranges and conditions. Instead of static lookup tables that require complete recalculation for minor changes, the system uses algorithms that can efficiently handle small adjustments without full recalculation, optimizing both speed and memory usage.

Inventive Principle:
Principle #15Dynamics

4Measurement precision

If polynomial methods are used for linearization, then measurement precision is improved, but processing time and computational requirements increase

Engineering Contradiction:
Improvelinearization precisionVSAvoidconversion time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies partial polynomial correction rather than full high-order polynomial transformation. The linearization algorithm uses optimized mathematical approaches that apply only the necessary degree of correction for each measurement range, avoiding excessive computational effort while achieving sufficient precision for the application.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves cost-effective and precise linearization of measurement signals with improved resolution and speed, reducing linearization errors to within ±0.5% compared to ±10% in non-linear sensors.

Implementation Method 1

a reference component having a non-linear dependence on current or voltage, wherein the voltage across the reference component or a voltage derived from a current flowing through the reference component forms a reference signal (Uc)

Methodology Applied
Scientific EffectNon-linear electrical characteristic:

Implementation Method 2

a charging and discharging controller configured to control alternating charging and discharging of the reference component, wherein the charging and discharging are controlled in such a manner that the reference signal (Uc) has a substantially periodic curve

Methodology Applied
Scientific EffectCapacitive charging and discharging: Capacitance

Implementation Method 3

a comparator circuit having a first input, a second input, and an output, wherein the reference signal (Uc) is applied to the first input and the measurement signal (Ud) is applied to the second input, and wherein the comparator circuit is configured to generate and output at the output thereof a square-wave signal (Ua) on the basis of a reference time during a charge-discharge cycle and a result of a comparison of the reference signal (Uc) with the measurement signal (Ud)

Methodology Applied
Scientific EffectVoltage comparison:

Data Source

PatentUS10700698B2Linearization circuit and method for linearizing a measurement signal
Publication Date: 2020.06.30 MICRO EPSILON MESSTECHNIK GMBH & CO KG
  • US10700698B2 patent drawing
  • US10700698B2 patent drawing
  • US10700698B2 patent drawing

AI summary

A disclosed linearization circuit includes a reference component, a charging and discharging controller, and a comparator circuit. The reference component has a non-linear dependence on current or voltage. The charging and discharging controller is configured to control alternating charging and discharging of the reference component. A voltage associated with the reference component forms a reference signal. The charging and discharging are controlled such that the reference signal has a periodic time dependence. The reference signal and a measurement signal are received by the comparator circuit. The comparator circuit is configured to generate and output a square-wave signal based on a reference time point during a charge-discharge cycle, and based on a result of a comparison of the reference signal with the measurement signal, such that the square-wave signal represents a linearized output signal. This disclosure further relates to a corresponding method.