Signal Processing Circuit Offset Cancellation Motor Drive

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Solution Overview

Problem

Conventional methods fail to accurately transmit signals from Hall elements in motor drive systems due to external magnetic fields, causing signal offsets that affect the accuracy of motor control.

Innovation Solution

A signal processing circuit is introduced that includes a high-pass filter to remove offset components from the Hall element signals, comprising capacitors and resistors, which filters out low-frequency components caused by external magnetic fields, allowing for accurate signal amplification and binary output.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional signal processing is used without high-pass filtering, then the circuit is simple, but offset occurs due to external magnetic fields causing inaccurate signal transmission

Engineering Contradiction:
Improvesignal accuracyVSAvoidcircuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The signal processing is divided into distinct functional stages: high-pass filtering stage, differential amplification stage, and comparator stage. Each stage handles a specific aspect of signal conditioning, with the high-pass filter segment specifically addressing offset removal before subsequent processing stages

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The high-pass filter acts as an intermediary component between the Hall element and the differential amplifier. It mediates the signal by removing DC offset components caused by external magnetic fields before the signal reaches the amplification stage, ensuring accurate signal transmission without requiring complex compensation circuits

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If offset cancellation is not implemented, then the circuit remains simple, but the duty ratio of output signal deviates from 50% affecting motor control accuracy

Engineering Contradiction:
Improvemotor control accuracyVSAvoidsignal processing circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The high-pass filter performs preliminary offset removal before the signal enters the differential amplifier and comparator stages. By eliminating DC offset components in advance, the circuit ensures that the comparator receives a centered signal, guaranteeing 50% duty ratio output without requiring complex post-processing or calibration mechanisms

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The high-pass filter changes the frequency parameters of the input signal by blocking DC and low-frequency offset components while allowing the AC signal components to pass through. This parameter transformation ensures that the signal presented to the differential amplifier has zero DC offset, maintaining 50% duty ratio at the output

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively cancels the offset caused by external magnetic fields, ensuring a 50% duty ratio of the output signal, thereby improving the accuracy of motor control by removing DC components and maintaining signal integrity.

Implementation Method 1

a high-pass filter that performs a high-pass filtering process on the complementary signals

Methodology Applied
Scientific EffectHigh-pass filtering: Filter (electronic)

Implementation Method 2

a differential amplifier that receives the complementary signals having been subjected to the high-pass filtering process by the high-pass filter as a differential input signal and amplifies the differential input signal at a predetermined amplification factor based on the reference voltage

Methodology Applied
Scientific EffectDifferential amplification: Magnetic Amplifier

Implementation Method 3

a comparator that outputs a binary signal indicating a comparison result between an output signal of the differential amplifier and the reference voltage

Methodology Applied
Scientific EffectVoltage comparison:

Data Source

PatentUS11047929B2Signal processing circuit and motor drive system
Publication Date: 2021.06.29 NIDEC CORP(JP)
  • US11047929B2 patent drawing
  • US11047929B2 patent drawing
  • US11047929B2 patent drawing

AI summary

A signal processing circuit amplifies a signal of a magnetic sensor that changes according to the magnitude of a magnetic force. The signal of the magnetic sensor is a pair of signals inverted from each other with respect to a reference voltage. The signal processing circuit includes: a high-pass filter that performs a high-pass filtering process on the complementary signals from the magnetic sensor; a differential amplifier that receives the complementary signals having been subjected to the high-pass filtering process by the high-pass filter as a differential input signal and amplifies the differential input signal at a predetermined amplification factor based on the reference voltage; and a comparator that outputs a binary signal indicating a comparison result between an output signal of the differential amplifier and the reference voltage.