Silane Hardcoat Composition for Durable Rewritable Surfaces
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Solution Overview
Problem
There is a need for rewritable writing surfaces that exhibit durable performance and good erasability, especially for permanent marker writing with water, and for hardcoat coating compositions with improved stability.
Innovation Solution
A hardcoat layer comprising a hydrolyzed and condensed reaction product of first hydrophobic silane monomers, optionally with second silane monomers, and silica nanoparticles, optionally combined with a hydrophilic silane surface layer, provides a durable and erasable surface.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If a hardcoat layer is applied to provide durable performance, then mechanical strength and durability are improved, but erasability of permanent marker writing deteriorates
Solution Approach 1:
The coating system is divided into two distinct layers: a hardcoat layer providing mechanical durability and a surface layer providing erasability. This segmentation allows each layer to optimize its specific function without compromising the other, resolving the contradiction between durability and erasability.
Solution Approach 2:
The invention uses a composite coating structure combining hydrophobic silane monomers (for durability) with hydrophilic silane monomers (for erasability). This composite material approach integrates the beneficial properties of both material types into a single functional coating system.
2Strength
If hydrophobic silane monomers are used to form hardcoat layer, then mechanical durability is improved, but stability of the coating composition deteriorates
Solution Approach 1:
Hydrophilic silane monomers act as intermediaries that improve the stability and handling characteristics of the coating composition while the hydrophobic silane monomers provide the mechanical durability. The hydrophilic components facilitate uniform mixing and application, resolving the stability issue.
Solution Approach 2:
The coating composition combines hydrophobic and hydrophilic silane monomers in specific ratios to achieve both mechanical durability and compositional stability. This composite formulation balances the opposing properties of the individual components.
3Strength
If conventional hardcoat compositions are used, then mechanical properties are achieved, but erasability of permanent marker with water deteriorates
Solution Approach 1:
The coating is segmented into a hardcoat layer for mechanical properties and a surface layer with hydrophilic silane monomers for water-based erasability. This functional segmentation enables permanent marker to be easily erased with water while maintaining mechanical durability.
Solution Approach 2:
The surface properties of the coating are modified by incorporating hydrophilic silane monomers that change the surface energy and wettability parameters, enabling water to effectively remove permanent marker writing while the bulk coating maintains its mechanical strength.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution achieves durable and easily erasable surfaces for rewritable articles, with improved mechanical properties and enhanced erasability of permanent marker writing, especially with water.
Implementation Method 1
comprising a hydrolyzed and condensed reaction product of a composition comprising: i) first hydrophobic silane monomer(s) having the formula R1Si(OR)3
Implementation Method 2
comprising a hydrolyzed and condensed reaction product of a composition comprising
Data Source
AI summary
Articles are described comprising a substrate and a hardcoat layer disposed on the substrate. The hardcoat layer comprises the hydrolyzed and condensed reaction product of a composition comprising: i) first hydrophobic silane monomer(s) having the formula R1Si(OR)3 wherein R and R1 is methyl or ethyl; ii) optional second silane monomer(s) having the formula (R2)4-mSi(OR)m or Si(OR)4, wherein R, R1 and R2 are organic groups with the proviso that R1 is not methyl or ethyl and m ranges from 1 to 3. The hardcoat layer may further comprises 10 to 30 wt. % silica nanoparticles. A surface layer comprising a hydrophilic silane may be disposed on the hardcoat layer. Also described is a method of using an article having a rewritable surface, hardcoat coating compositions, and methods of making hardcoat compositions and articles.


