Silane-Modified Glucopyranose Polymers for Stable Biodegradable Matrices

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Solution Overview

Problem

Biodegradable polymers used in medical devices face challenges in forming stable, durable matrices that can effectively release bioactive agents and degrade compatibly within the body, while maintaining structural integrity and biocompatibility.

Innovation Solution

Development of silyl ether-modified hydrophobic α(1→4)glucopyranose polymers that include pendent hydrophobic groups and silyl ether groups, allowing for improved matrix formation through crosslinking and degradation, enabling the creation of stable polymeric matrices for medical applications such as coatings, microparticles, and implants that can release bioactive agents and degrade naturally.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional biodegradable polymers are used to form polymeric matrices, then the matrices can be degraded in the body without explantation, but the matrices lack sufficient durability and stability

Engineering Contradiction:
ImprovedurabilityVSAvoidmatrix stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent creates a composite polymeric matrix by combining hydrophobic α(1→4)glucopyranose polymer chains with silane crosslinking agents. The silane groups form crosslinks between polymer chains, creating a composite structure that maintains the biodegradability of the polysaccharide while adding structural durability and stability through the crosslinked network.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the chemical parameters of the polysaccharide polymer by introducing hydrophobic groups and silane crosslinking. These parameter changes in the polymer structure enable the matrix to achieve both durability and stability while maintaining its biodegradable nature, resolving the contradiction between longevity and compositional stability.

Inventive Principle:
Principle #35Parameter changes

2Strength

If biodegradable polymers are used for drug delivery matrices, then the matrices can be totally degraded in the body, but the matrices do not provide sufficient structural integrity

Engineering Contradiction:
Improvestructural integrityVSAvoidbiodegradability
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent applies preliminary crosslinking action during matrix formation, where silane groups are activated to form crosslinks between polymer chains before implantation. This preliminary structural reinforcement ensures that the matrix achieves sufficient structural integrity while maintaining the ability to degrade completely in the body through controlled hydrolysis of the crosslinks.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The crosslinking density and hydrophobic group distribution are optimized locally within the polymeric matrix to provide sufficient structural integrity where needed while maintaining overall biodegradability. The local variation in crosslinking density allows different regions of the matrix to have different degradation rates, ensuring structural stability during the degradation process.

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If silyl ether groups are introduced to promote matrix formation, then crosslinking and coating stability are improved, but the polymer synthesis complexity increases

Engineering Contradiction:
Improvematrix formationVSAvoidpolymer synthesis
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent segments the polymer modification process into distinct steps: first introducing hydrophobic groups to the polysaccharide, then separately introducing silane crosslinking groups. This segmentation allows each modification to be optimized independently and simplifies the overall synthesis process compared to creating all functional groups in a single complex reaction.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses silane groups as intermediary crosslinking agents that facilitate matrix formation without requiring complex multi-step synthesis. The silane groups act as mediators between polymer chains, enabling crosslinking through relatively simple hydrolysis and condensation reactions rather than requiring complex coupling reactions.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If hydrophobic groups are added to α(1→4)glucopyranose polymers, then matrix durability is enhanced, but the natural degradation rate is reduced

Engineering Contradiction:
Improvematrix durabilityVSAvoiddegradation rate
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The patent carefully controls the degree of hydrophobic group substitution and crosslinking density as parameters to balance durability enhancement with acceptable degradation rates. By optimizing these parameters, the matrix achieves sufficient durability for its intended application while maintaining a degradation rate that allows complete biodegradation in the body.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The hydrophobic groups and crosslinks are distributed non-uniformly throughout the polymer matrix, with higher concentrations in regions requiring enhanced durability and lower concentrations in regions that should degrade faster. This local quality variation allows different parts of the matrix to have different functional lifetimes, balancing overall durability with degradation rate.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The silyl ether-modified hydrophobic α(1→4)glucopyranose polymers enhance the durability and biocompatibility of polymeric matrices, facilitating controlled release of bioactive agents and ensuring natural degradation, thus addressing the limitations of existing biodegradable polymers in medical devices.

Implementation Method 1

the silyl ether groups can hydrolyze upon contact with water and bond to a target component

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Implementation Method 2

the silyl ether groups can undergo reaction to promote matrix formation... Exemplary targets include a material on the surface of a device, or a silyl ether group from another silyl ether-modified hydrophobic α(1→4)glucopyranose polymer such as to provide polymer-polymer crosslinking

Methodology Applied
Scientific EffectCondensation reaction:

Data Source

PatentUS8802121B2Silane-functionalized hydrophobic α(1→4)glucopyranose polymers and polymeric matrices for implantation or injection
Publication Date: 2014.08.12 SURMODICS MD LLC
  • US8802121B2 patent drawing
  • US8802121B2 patent drawing
  • US8802121B2 patent drawing

AI summary

Silane-functionalized hydrophobic α(1→4)glucopyranose polymers and polymeric matrices are described. Biodegradable matrices can be formed from hydrophobic α(1→4)glucopyranose polymers with reactive pendent silyl ether groups. Reaction of the silyl ether groups provides improved matrix formation through bonding to a device surface of a device, polymer-polymer crosslinking, or both. Biodegradable matrices can be used for the preparation of implantable and injectable medical devices, including those that release a bioactive agent.