Silane Monolayer Prevents SEI Cracking in Silicon Anodes

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Solution Overview

Problem

Conventional lithium batteries face issues with the degradation of the anode structure due to the cracking and delamination of the SEI film caused by volumetric expansion and shrinkage of the active material during charge/discharge cycles, leading to direct contact between the electrolyte and active material, which results in continuous decomposition and degradation, especially when active materials like silicon are used.

Innovation Solution

A silane compound is introduced into the organic electrolyte solution, which forms a monolayer on the surface of the metal active material, preventing direct contact with the electrolyte and facilitating the diffusion of lithium ions while maintaining charge/discharge efficiency by reacting with the hydroxyl groups on the surface and having an affinity for polar solvents, thereby preventing crack formation and agglomeration of silicon particles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional organic electrolyte solutions are used in lithium batteries with silicon-based active materials, then high ion conductivity is achieved, but the SEI film cracks and delaminates due to volumetric expansion and shrinkage during charge/discharge cycles, causing continuous electrolyte decomposition and active material degradation

Engineering Contradiction:
Improvestability of SEI filmVSAvoidcrack formation and delamination
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The silane compound acts as an intermediary substance between the electrolyte and the silicon-based active material. It forms a modified SEI film that serves as a protective interface, preventing direct contact between the electrolyte and active material while allowing lithium ion transport. This intermediary layer accommodates volumetric changes without cracking, solving the delamination problem.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the chemical composition parameters of the electrolyte by introducing silane compounds with specific molecular structures (Formula 1 with varying n, m, p, q values and different R groups). This parameter modification transforms the SEI film properties, making it more flexible and resistant to crack formation during volume expansion and shrinkage cycles.

Inventive Principle:
Principle #35Parameter changes

2Duration of action of stationary object

If the SEI film is formed to prevent electrolyte decomposition, then stable charging/discharging is achieved, but the film cracks during repeated charge/discharge cycles due to active material volume changes, leading to continuous decomposition

Engineering Contradiction:
Improvecycle lifeVSAvoidintegrity of SEI film
Core Design Contradiction:
Duration of action of stationary objectVSStability of the object's composition

Solution Approach 1:

The invention creates a composite SEI film structure by incorporating silane compounds into the conventional electrolyte system. The silane-modified SEI film combines the protective function of the original SEI with the flexibility and crack-resistance of silane-based structures, maintaining film integrity over extended charge/discharge cycles.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The silane compound provides beforehand cushioning by forming a pre-stabilized interface layer that anticipates and accommodates future volumetric changes. This layer acts as a buffer that absorbs expansion stress and prevents crack initiation during subsequent charge/discharge cycles, extending the battery's cycle life.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Productivity

If conventional electrolyte solutions are used, then initial charge capacity is achieved, but continuous electrolyte decomposition occurs after SEI film cracking, reducing charge/discharge efficiency

Engineering Contradiction:
Improvecharge/discharge efficiencyVSAvoidelectrolyte decomposition
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The silane-modified SEI film serves as a stable intermediary barrier that prevents electrolyte molecules from reaching and decomposing at the active material surface. This mediator maintains its structural integrity during volume changes, continuously blocking decomposition pathways and preserving charge/discharge efficiency over time.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The silane compound acts as a sacrificial protective layer that forms a stable, long-lasting interface. While the silane layer itself may undergo controlled reactions during initial cycles, it creates a durable protective structure that prevents far greater electrolyte decomposition, effectively sacrificing a small amount of silane to protect the bulk electrolyte and maintain long-term efficiency.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of the silane compound in the organic electrolyte solution enhances the charge/discharge characteristics, stability, and cycle life of lithium batteries by preventing crack formation and agglomeration, resulting in improved reliability and efficiency.

Implementation Method 1

reacting with the hydroxyl groups on the surface

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Implementation Method 2

facilitating the diffusion of lithium ions

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 3

preventing crack formation and agglomeration of silicon particles

Methodology Applied
Scientific EffectStress reduction:

Data Source

PatentUS8034489B2Silane compound, organic electrolyte solution using the silane compound, and lithium battery using the organic electrolyte solution
Publication Date: 2011.10.11 SAMSUNG SDI CO LTD
  • US8034489B2 patent drawing
  • US8034489B2 patent drawing
  • US8034489B2 patent drawing

AI summary

Organic electrolyte solutions and lithium batteries using the same are provided. The organic electrolyte solutions use a silane compound that prevents crack formation caused by volumetric changes in the anode active material during battery charging/discharging. This improves charge/discharge characteristics, thereby also improving stability, reliability, and charge/discharge efficiency of the battery.