Silane-Treated Substrate for Stable DNA Sequencing Flow Cells

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Solution Overview

Problem

Current commercial flow cells for DNA sequencing rely on non-attached gel coatings, which pose challenges such as high costs, compatibility issues with manufacturing processes, stability during storage and shipping, and limited ability to support downstream chemical processing steps like nucleic acid amplification and sequencing.

Innovation Solution

The development of a substrate with a surface treated using a silane or silane derivative comprising optionally substituted unsaturated moieties like cycloalkenes, cycloalkynes, heterocycloalkenes, or heterocycloalkynes, which allows for direct conjugation with functionalized molecules without the need for catalysts or additional cross-linking agents, providing a stable and homogeneous coating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If non-attached gel coating is used in commercial flow cells, then manufacturing cost is reduced and ease of manufacture is improved, but stability during storage and shipping deteriorates and reliability is reduced

Engineering Contradiction:
Improveease of manufactureVSAvoidstability during storage and shipping
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The gel coating is pre-conjugated to the substrate surface before use, creating a stable covalent bond that prevents degradation during storage and shipping while maintaining ease of manufacture through a straightforward conjugation process

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A silane-based coupling agent serves as an intermediary between the gel coating and substrate, enabling stable covalent bonding without requiring complex manufacturing processes or additional cross-linking agents

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If non-attached gel coating is used, then ease of manufacture is improved, but ability to support downstream chemical processing steps deteriorates

Engineering Contradiction:
Improveease of manufactureVSAvoidability to support downstream chemical processing steps
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The gel coating is pre-conjugated to the substrate with functional groups exposed, enabling direct support for downstream chemical processing steps such as nucleic acid amplification and sequencing without requiring additional attachment steps

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The conjugated gel coating serves multiple functions: it remains stable during storage and shipping while also providing functional groups that support various downstream chemical processing steps, making the substrate versatile for different applications

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If standard silane treatment is used, then ease of manufacture is improved, but surface homogeneity and wettability deteriorate

Engineering Contradiction:
Improveease of manufactureVSAvoidsurface homogeneity
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The silane derivative is modified by incorporating unsaturated moieties with specific electronic properties that enhance surface homogeneity and wettability while maintaining ease of manufacture through straightforward conjugation chemistry

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in higher stability of the substrate surfaces, leading to longer shelf life and reduced surface contamination, along with improved wettability and more homogeneous coatings, enhancing the performance in DNA sequencing and other diagnostic applications.

Implementation Method 1

The surface is treated with a silane or a silane derivative comprising a first plurality of optionally substituted unsaturated moieties selected from cycloalkenes, cycloalkynes, heterocycloalkenes, or heterocycloalkynes covalently bounded to the silicon atoms of the silane or silane derivative

Methodology Applied
Scientific EffectSilanization: Chemical Bonding

Implementation Method 2

direct conjugation with a functionalized molecule of interest... reacting the functional groups of the functionalized molecule with the unsaturated moieties of the silane or silane derivative

Methodology Applied
Scientific EffectConjugation reaction: Chemical Bonding

Data Source

PatentUS20250171604A1Catalyst-free surface functionalization and polymer grafting
Publication Date: 2025.05.29 ILLUMINA INC
  • US20250171604A1 patent drawing
  • US20250171604A1 patent drawing
  • US20250171604A1 patent drawing

AI summary

Some embodiments described herein relate to a substrate with a surface comprising a silane or a silane derivative covalently attached to optionally substituted cycloalkene or optionally substituted heterocycloalkene for direct conjugation with a functionalized molecule of interest, such as a polymer, a hydrogel, an amino acid, a nucleoside, a nucleotide, a peptide, a polynucleotide, or a protein. In some embodiments, the silane or silane derivative contains optionally substituted norbornene or norbornene derivatives. Method for preparing a functionalized surface and the use in DNA sequencing and other diagnostic applications are also disclosed.