Silane-Treated TiO2 Pigment Particles for Electrophoretic Display Stability

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Solution Overview

Problem

Existing electrophoretic display technologies face challenges with low white reflectance and contrast ratio due to insufficient silane content on pigment particles, leading to poor electrophoretic performance.

Innovation Solution

Increasing the silane content on TiO2 core pigment particles to at least 2.5% by weight, pre-coating with SiO2, Al2O3, or ZrO2, and performing hydration and silane coupling reactions to enhance reactive sites, followed by surface grafting or polymerization to attach polymer stabilizers, resulting in improved particle dispersion and performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If silane content on pigment particles is increased to at least 2.5% by weight, then particle dispersion and stability are improved, but manufacturing complexity increases due to additional pre-coating and hydration steps

Engineering Contradiction:
Improveparticle dispersion and stabilityVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by performing pre-coating with metal oxides (SiO2, Al2O3, or ZrO2) and hydration treatment before the main silane coupling reaction. This preliminary preparation creates more reactive sites on the pigment particle surface, enabling better silane attachment and subsequent polymer stabilization, thereby improving particle dispersion and stability in the electrophoretic fluid.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs composite materials by combining TiO2 core pigment particles with metal oxide coatings (SiO2, Al2O3, or ZrO2) and silane coupling agents. This multi-layer composite structure enhances the particle properties, providing both improved dispersion characteristics and stability in the electrophoretic display fluid while maintaining the desired optical and electrophoretic performance.

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If pre-coating with metal oxides and hydration is performed to increase reactive sites, then silane coupling efficiency is improved, but production time and cost increase

Engineering Contradiction:
Improvesilane coupling efficiencyVSAvoidproduction time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent applies preliminary action by performing pre-coating with metal oxides (SiO2, Al2O3, or ZrO2) and hydration treatment before the main silane coupling reaction. This preliminary preparation creates more reactive sites on the pigment particle surface, enabling better silane attachment and subsequent polymer stabilization, thereby improving particle dispersion and stability in the electrophoretic fluid.

Inventive Principle:
Principle #10Preliminary action

3Stability of the object's composition

If polymer stabilizers are attached through surface grafting or polymerization, then particle stability is improved, but manufacturing complexity and chemical processing increase

Engineering Contradiction:
Improveparticle stabilityVSAvoidchemical processing complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent uses silane coupling agents as intermediary substances that bridge the inorganic pigment particle surface and the organic polymer stabilizers. The silane layer acts as a mediator that facilitates the attachment of polymer stabilizers through surface grafting or polymerization, ensuring good interfacial adhesion and particle stability while simplifying the overall chemical processing compared to direct polymer attachment.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The enhanced silane content and polymer stabilizers on the pigment particles achieve higher whiteness and contrast ratio, improving the overall electrophoretic display performance by ensuring better particle separation and stability.

Implementation Method 1

silane coupling reaction and surface grafting or polymerization

Methodology Applied
Scientific EffectSilane coupling reaction: Chemical Bonding

Implementation Method 2

surface grafting or polymerization to attach polymer stabilizers

Methodology Applied
Scientific EffectSurface grafting: Chemical Bonding

Implementation Method 3

surface grafting or polymerization to attach polymer stabilizers

Methodology Applied
Scientific EffectPolymerization: Photopolymerisation

Implementation Method 4

the pigment particles migrate by attraction to the plate of polarity opposite that of the pigment particles

Methodology Applied
Scientific EffectElectrophoresis: Electrophoresis

Data Source

PatentUS8961831B2Silane-containing pigment particles for electrophoretic display
Publication Date: 2015.02.24 E INK CORP
  • US8961831B2 patent drawing
  • US8961831B2 patent drawing

AI summary

The present invention is directed to an electrophoretic display fluid, in particular, pigment particles dispersed in a solvent or solvent mixture, and methods for their preparation. The pigment particles generated, according to the present invention, are stable in solvent under an electric field and can improve the performance of an electrophoretic display.