Silanol-Bonded Organic-Inorganic Composite for Electrode Durability

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Solution Overview

Problem

Existing organic-inorganic composite materials for electrochromic and photoelectric conversion devices suffer from poor durability due to weak bonding between metal oxides and functional organic materials, leading to desorption issues and reduced stability over time.

Innovation Solution

The formation of a silanol bond between metal oxides and functional organic materials using silane coupling agents, which creates a strong and stable binding that prevents desorption and enhances durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If hydrogen bonding is used to adsorb functional organic material to metal oxide, then the material can be easily formed, but the bonding strength is insufficient leading to poor durability

Engineering Contradiction:
Improveease of formationVSAvoiddurability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

A silane coupling agent is introduced as an intermediary substance between the functional organic material and the metal oxide. The silane coupling agent contains both organic functional groups that bond with the organic material and inorganic groups that form strong bonds with the metal oxide surface, creating a stable bridge that significantly enhances bonding strength and durability while maintaining ease of formation through simple immersion or coating processes

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention creates a composite structure consisting of three components: the metal oxide substrate, the silane coupling agent layer, and the functional organic material. This composite material approach combines the advantages of strong inorganic bonding with organic functionality, achieving both high durability and ease of manufacture that neither component could achieve alone

Inventive Principle:
Principle #40Composite materials

2Device complexity

If simple adsorption is used to bind organic compound to inorganic fine particles, then the process is simple, but the bonds are easily broken under operational conditions

Engineering Contradiction:
Improveprocess simplicityVSAvoidbonding strength
Core Design Contradiction:
Device complexityVSStrength

Solution Approach 1:

The silane coupling agent serves as a mediator that transforms the simple adsorption process into a multi-stage bonding process. The silane first hydrolyzes and condenses on the metal oxide surface forming strong covalent bonds, then the organic functional groups on the silane form stable bonds with the organic material, maintaining process simplicity while dramatically increasing bonding strength

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the chemical parameters of the bonding interface by introducing silane groups that can undergo hydrolysis and condensation reactions. This parameter change transforms weak physical adsorption into strong chemical bonding, achieving high bonding strength while keeping the overall process simple through controlled chemical reactions

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If conventional surface treatment with silane coupling agent is performed, then surface properties are improved, but functional electrode with strong binding is not achieved

Engineering Contradiction:
Improvesurface property improvementVSAvoidfunctional electrode durability
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The silane coupling agent is designed with multi-functionality: it provides surface property improvement through hydrophobic or hydrophilic modification, creates strong bonding through covalent attachment to both metal oxide and organic material, and enables functional electrode formation by maintaining the electrochemical activity of the organic material. This universal approach achieves all three goals simultaneously

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Ease of manufacture

If weak adsorption bonds are used, then material can be easily applied, but desorption occurs over time reducing performance stability

Engineering Contradiction:
Improveease of applicationVSAvoidperformance stability over time
Core Design Contradiction:
Ease of manufactureVSDuration of action of stationary object

Solution Approach 1:

The silane coupling agent acts as a permanent intermediary that prevents desorption by forming strong covalent bonds on both sides - anchoring to the metal oxide surface through hydrolyzed silane groups and bonding to the organic material through functional groups. This intermediary structure maintains ease of application while ensuring long-term performance stability by eliminating desorption

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The silane coupling agent performs preliminary action by pre-establishing strong bonding anchors on the metal oxide surface before the organic material is applied. This preliminary bonding network prevents subsequent desorption and ensures long-term stability, while the overall process remains easy to execute through sequential simple steps

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in an organic-inorganic composite material with improved durability and initial color development density, maintaining performance over time in electrochromic and photoelectric conversion devices.

Implementation Method 1

the functional organic material and the metal oxide are bound via a silanol bond

Methodology Applied
Scientific EffectSilanol bond formation: Chemical Bonding

Implementation Method 2

a functional organic material located on the metal oxide

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS7830584B2Organic-inorganic composite material and method for producing the same, and functional electrode and functional device
Publication Date: 2010.11.09 RICOH CO LTD
  • US7830584B2 patent drawing
  • US7830584B2 patent drawing
  • US7830584B2 patent drawing

AI summary

The present invention provides an organic-inorganic composite material containing a metal oxide, and a functional organic material located on the metal oxide, wherein the functional organic material and the metal oxide are bound via a silanol bond. An aspect that the silanol bond is formed by reacting a silane coupling agent with the metal oxide, and an aspect that the silane coupling agent has a reactive terminal are preferred. The present invention also provides a display electrode for electrochromic display device and electrode for photoelectric conversion device using the organic-inorganic composite material, an electrochromic display device using the display electrode and a photoelectric conversion device using the electrode.