Silica to Silicon Nitride Mode Transformer

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Solution Overview

Problem

Integrated silicon nitride-based optical devices experience high optical losses and are temperature and polarization sensitive when coupling light to silica fibers, while silica-based devices have mode mismatch issues with nitride structures, making hybrid chip configurations inefficient.

Innovation Solution

An optical coupling device is designed with a silica waveguide and a silicon nitride waveguide, where the nitride waveguide's terminal portion is structured under the silica waveguide with a higher refractive index, allowing for efficient evanescent coupling through a segmented taper, reducing effective index monotonically, and using a silica cladding to minimize propagation losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If silica-based waveguides are used for optical coupling, then low propagation losses and temperature stability are achieved, but large device footprint and mode mismatch with nitride structures occur

Engineering Contradiction:
Improvepropagation lossesVSAvoiddevice footprint
Core Design Contradiction:
Loss of energyVSArea of stationary object

Solution Approach 1:

The waveguide structure is segmented into distinct silica and silicon nitride sections, with the silica waveguide handling coupling to optical fibers and the silicon nitride waveguide handling on-chip routing. This segmentation allows each material to be used in the region where it provides the greatest benefit, reducing overall energy loss while maintaining compact footprint.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The silicon nitride waveguide is positioned within or adjacent to the silica waveguide structure, with the nitride core embedded in the silica cladding region. This nested configuration enables mode transformation and efficient coupling between the two different waveguide technologies while minimizing the overall device footprint.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Area of stationary object

If silicon nitride waveguides are used to reduce device footprint, then smaller and more compact devices are achieved, but high optical losses and temperature sensitivity occur

Engineering Contradiction:
Improvedevice footprintVSAvoidoptical losses
Core Design Contradiction:
Area of stationary objectVSLoss of energy

Solution Approach 1:

The waveguide is divided into silica sections for fiber coupling and silicon nitride sections for compact routing. By segmenting the structure, the patent minimizes the length of silicon nitride waveguide exposed to optical modes, reducing propagation losses while maintaining the footprint advantages of nitride in the necessary compact routing regions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The silica cladding and interface region act as an intermediary between the silica input waveguide and the silicon nitride core waveguide. This intermediary structure facilitates adiabatic mode transformation, reducing optical losses during the transition between materials with different refractive indices and mode profiles.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If hybrid silica-nitride chip configurations are created, then best advantages of each technology are utilized, but difficult coupling between platforms occurs

Engineering Contradiction:
Improvetechnology platform flexibilityVSAvoidcoupling losses
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The waveguide structure employs local quality variations, with the silica section optimized for fiber coupling and the silicon nitride section optimized for compact on-chip routing. The interface region has specifically engineered properties (graded index, tapered dimensions) to facilitate low-loss mode transformation between the two platforms, enabling each technology to be used where it excels.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs parameter changes in the waveguide geometry and refractive index profile along the propagation direction. The waveguide dimensions and material composition are gradually varied in the transition region to adiabatically transform the optical mode from silica to silicon nitride, minimizing coupling losses while maintaining platform flexibility.

Inventive Principle:
Principle #35Parameter changes

4Area of stationary object

If core/cladding index contrast is increased to reduce die size, then smaller devices are achieved, but propagation losses increase

Engineering Contradiction:
Improvedie sizeVSAvoidpropagation losses
Core Design Contradiction:
Area of stationary objectVSLoss of energy

Solution Approach 1:

The waveguide structure uses different index contrast levels in different regions: high index contrast in the silicon nitride section for compact routing with acceptable losses, and optimized index contrast in the silica section for low-loss fiber coupling. This local optimization allows small die size while managing propagation losses through region-specific design.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables low-loss optical coupling between silica and silicon nitride-based portions, reducing energy waste and enabling smaller, more powerful hybrid optical devices with improved temperature and polarization stability.

Implementation Method 1

The longitudinally terminal portion of second core is disposed under the longitudinally terminal portion of the first core and sheathed by the first core

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

light traveling in the second core and directed toward the end of the second core is guided along the second core and coupled into the first core

Methodology Applied
Scientific EffectEvanescent coupling:

Data Source

PatentUS11822123B2PLC silica to silicon nitride mode transformer for hybrid devices
Publication Date: 2023.11.21 BROADEX TECH UK LTD
  • US11822123B2 patent drawing
  • US11822123B2 patent drawing
  • US11822123B2 patent drawing

AI summary

Roughly described, an optical device includes a first waveguide having a first core sheathed by a first cladding, and a second waveguide having a second core. A terminal portion of second core is disposed under a terminal portion of the first core and sheathed by the first core. The refractive index of the second core is higher than that of the first core, and the index of the first core, at least in the terminal portion of the first waveguide, is higher than that of the first cladding. The second core is structured under the terminal portion of the first core so that light traveling in the second core and directed toward the end of the second core is guided along the second core and coupled into the first core, and vice-versa.