Silica-Encapsulated Quantum Dots for Projector Color Stability

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Solution Overview

Problem

Conventional phosphors used in projectors are prone to damage from high temperatures and intense light, leading to permanent loss of luminance, which limits the color gamut and thermal stability of projector color wheels and LED devices.

Innovation Solution

A composite material comprising quantum dots encapsulated in silica is used in projector color wheels and LED devices, enhancing thermal stability and improving color gamut by dispersing quantum dots uniformly within the silica material, which can withstand temperatures up to 260°C and maintain luminescence efficacy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If quantum dots are used to improve color gamut, then color quality is improved, but thermal stability deteriorates due to damage from high temperature and intensive light

Engineering Contradiction:
Improvecolor gamutVSAvoidthermal stability
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent uses a composite material consisting of quantum dots embedded in a phosphor matrix. The phosphor material serves as a protective medium that filters harmful high-energy photons while allowing beneficial wavelengths to pass through to the quantum dots. This composite structure enables the quantum dots to maintain their luminescence properties under high-temperature and high-intensity light conditions that would otherwise damage them.

Inventive Principle:
Principle #40Composite materials

2Reliability

If conventional phosphors are used, then thermal stability is maintained, but color gamut is limited

Engineering Contradiction:
Improvethermal stabilityVSAvoidcolor gamut
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The patent merges the advantages of both conventional phosphors and quantum dots into a single luminescent system. The phosphor component provides thermal stability and filters harmful radiation, while the quantum dots contribute enhanced color gamut and luminance. This merging allows the system to achieve both thermal reliability and superior color quality simultaneously.

Inventive Principle:
Principle #5Merging (Combining)

3Use of energy by moving object

If quantum dots are exposed to high temperature and intensive light, then initial luminance is high, but luminance is lost permanently over time

Engineering Contradiction:
ImproveluminanceVSAvoidlifespan
Core Design Contradiction:
Use of energy by moving objectVSDuration of action of stationary object

Solution Approach 1:

The phosphor matrix acts as a protective cushion that is positioned beforehand to shield the quantum dots from harmful environmental factors. The phosphor absorbs and filters high-energy photons and extreme temperatures before they can reach the quantum dots, preventing the degradation and permanent luminance loss that would otherwise occur during operation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The silica-encapsulated quantum dots improve the color gamut and thermal stability of projector color wheels and LED devices, maintaining luminescence efficacy and extending the lifespan of these components in high-temperature, high-light environments.

Implementation Method 1

a surface of the at least one quantum dot is encapsulated by the silica material

Methodology Applied
Scientific EffectEncapsulation: Physical Containment

Implementation Method 2

The composite material including quantum dots is able to improve the color gamut of the projector color wheel

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Data Source

PatentUS10345688B2Light emitting apparatus using composite material
Publication Date: 2019.07.09 NAN PAO RESINS CHEM CO LTD
  • US10345688B2 patent drawing
  • US10345688B2 patent drawing
  • US10345688B2 patent drawing

AI summary

The invention provides a light emitting apparatus including a projector color wheel and a light emitting diode (LED) device using a composite material, a method of manufacturing the composite material, and an optical film. The stability of the composite material has been greatly improved. Light emitting devices using the composite material have wide color gamut.