Silica Adsorbent Functionalization for Siloxane Removal

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Solution Overview

Problem

Conventional methods for removing siloxane from biogas, such as cooling, chilling, solvent absorption, and adsorption, face challenges like high maintenance costs, explosion hazards, and inefficient operation, particularly in biogas power generation systems, where existing adsorbents struggle with optimal adsorption and desorption at operating temperatures.

Innovation Solution

A method for preparing a silica adsorbent by bonding OH functional groups to silica particles, optimizing their number and spacing to enhance adsorption and desorption performance at specific temperatures, allowing for efficient siloxane removal and regeneration, thereby reducing maintenance costs and improving operational efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional adsorbents are used for siloxane removal, then adsorption can occur, but desorption requires separate temperature adjustment and the adsorbent cannot be easily regenerated

Engineering Contradiction:
Improveadsorption performanceVSAvoidregeneration difficulty
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent modifies the chemical parameters of the adsorbent by introducing specific functional groups (ammonium, amine, or carbamate groups) with controlled densities and strengths. This enables the adsorbent to selectively bind siloxane through chemical interaction while allowing easy thermal desorption, resolving the contradiction between effective adsorption and easy regeneration

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite adsorbent structure combining silica support material with organic functional groups (ammonium, amine, or carbamate). This composite structure provides both the mechanical stability of silica and the selective chemical interaction of organic groups, enabling effective siloxane removal and easy regeneration through temperature adjustment

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If carbon-based activated carbon adsorbent is used, then adsorption capacity increases, but adsorption tower scale and maintenance cost increase excessively

Engineering Contradiction:
Improveadsorption capacityVSAvoidadsorption tower scale
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent utilizes silica material with controlled pore structure and surface area, functionalized with specific groups to enhance siloxane affinity. The porous silica structure provides high surface area for adsorption without requiring excessive tower scale, achieving high adsorption capacity with compact design and reduced maintenance costs

Inventive Principle:
Principle #31Porous materials

3Productivity

If adsorbent is designed for high adsorption rate, then siloxane removal efficiency improves, but desorption rate decreases requiring separate temperature adjustment

Engineering Contradiction:
Improveadsorption rateVSAvoiddesorption rate
Core Design Contradiction:
ProductivityVSSpeed

Solution Approach 1:

The patent designs the adsorbent with dynamic response to temperature changes. The functional groups (ammonium, amine, or carbamate) provide strong chemical interaction for adsorption at operating temperature, but allow rapid desorption when temperature is adjusted, enabling the adsorbent to dynamically adapt between high adsorption rate and high desorption rate based on operational conditions

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The silica adsorbent achieves high adsorption (99% or more) at 25° C. to 50° C. and desorption (99% or more) at 120° C. to 150° C., enabling continuous use and optimizing economic efficiency in biogas systems by adjusting adsorption and desorption temperatures as needed.

Implementation Method 1

a method of preparing a silica adsorbent by bonding OH functional groups to silica particles, optimizing their number and spacing to enhance adsorption and desorption performance

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS10780414B2Process of manufacturing adsorbent for removing siloxane compound
Publication Date: 2020.09.22 KOREA INST OF SCI & TECH
  • US10780414B2 patent drawing
  • US10780414B2 patent drawing

AI summary

A method of preparing an adsorbent for removing siloxane, in which the method includes mixing a silica particle and an OH compound to bond OH functional groups to the silica particle; measuring percentage by weight of OH bonded to the silica particle; calculating a bonding number and spacing of the OH functional groups by the percentage by weight of OH bonded to the silica particle; performing an evaluation of an adsorption rate and desorption rate of the silica particle to which the OH functional groups, of which the bonding number and spacing are calculated, are bonded; and adjusting the bonding number of the OH functional groups in the silica particle according to the evaluation.