Silicate Nanoparticle Injection for Subsurface Carbon Mineralization

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Solution Overview

Problem

Current carbon capture and storage technologies face challenges in effectively sequestering carbon dioxide in subterranean formations, particularly in environments with limited availability of metal cations necessary for mineralization reactions, which limits the rate and volume of carbon sequestration and requires complete fluid sealing.

Innovation Solution

Injecting an aqueous solution and a mixture of silicate nanoparticles suspended in an acidic solution into a subterranean zone, where the nanoparticles decompose to provide metal cations for reaction with carbon dioxide, forming carbonate minerals that sequester carbon, thereby enhancing sequestration efficiency and reducing water requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional carbon sequestration methods are used in subterranean formations, then carbon storage capacity is limited by the availability of metal cations, but the rate and volume of carbon sequestration can be increased by providing additional metal cations through silicate nanoparticle decomposition

Engineering Contradiction:
Improverate and volume of carbon sequestrationVSAvoidavailability of metal cations
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent applies preliminary action by injecting silicate nanoparticles into the subterranean formation before or during carbon dioxide injection. These nanoparticles pre-position metal cations (such as calcium and magnesium) that will be released through decomposition, ensuring metal cations are available when carbon dioxide arrives for mineralization reactions, thereby accelerating carbon sequestration rates without waiting for natural weathering processes

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the chemical parameters of the subterranean environment by introducing silicate nanoparticles that alter the availability and concentration of metal cations. The decomposition of these nanoparticles releases additional metal cations into the formation, changing the chemical composition and enabling faster carbonate mineral precipitation than would occur with native metal cation availability alone

Inventive Principle:
Principle #35Parameter changes

2Reliability

If complete fluid sealing is required for carbon sequestration, then carbon migration is prevented, but the complexity and feasibility of the sequestration system is reduced by eliminating the sealing requirement

Engineering Contradiction:
Improveprevention of carbon migrationVSAvoidfluid sealing requirements
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent converts the previously harmful or problematic requirement for complete fluid sealing into a beneficial feature by demonstrating that rapid mineralization through silicate nanoparticle decomposition creates solid carbonate minerals that inherently trap carbon without requiring fluid seals. The mineralization process itself becomes the containment mechanism, transforming a structural requirement into a chemical solution

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent replaces the mechanical system of fluid sealing (physical barriers and containment structures) with a chemical system of mineralization and solid carbonate formation. Instead of relying on engineered seals to prevent carbon migration, the system uses chemical reactions to convert carbon dioxide into solid mineral forms that are naturally contained in the rock matrix

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Quantity of substance

If large volumes of aqueous solution are used for carbon sequestration, then metal cation availability is maintained, but water consumption and environmental impact increase

Engineering Contradiction:
Improvemetal cation availabilityVSAvoidwater consumption
Core Design Contradiction:
Quantity of substanceVSLoss of substance

Solution Approach 1:

The patent changes the concentration parameters by using highly concentrated silicate nanoparticle suspensions that release large amounts of metal cations in small volumes of water. This approach maintains sufficient metal cation availability for carbon mineralization while minimizing the total water volume required, compared to traditional methods that would require large volumes of dilute aqueous solutions

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method increases the rate and volume of carbon sequestration by providing additional metal cations, allowing for effective trapping of carbon in solid carbonate mineral form, even in environments with limited metal availability, and does not require complete fluid sealing, thus preventing carbon migration.

Implementation Method 1

least a portion of the metal cations are a product of decomposition of the silicate nanoparticles in the acidic solution

Methodology Applied
Scientific EffectDecomposition: Decomposition (biological)

Implementation Method 2

sequestering a least a portion of the carbon in the fluid-filled volume by precipitation of carbonate minerals in the fluid-filled volume

Methodology Applied
Scientific EffectPrecipitation: Precipitation

Implementation Method 3

At least a portion of the carbonate minerals are formed from reaction of metal cations with bicarbonate formed from the carbon dioxide

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 4

bicarbonate formed from the carbon dioxide

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 5

reaction of metal cations with bicarbonate formed from the carbon dioxide, forming carbonate minerals

Methodology Applied
Scientific EffectCarbonation: Chemical Bonding

Implementation Method 6

forming a fluid-filled volume in the subterranean zone by injecting an aqueous solution into the subterranean zone

Methodology Applied
Scientific EffectDissolution: Solvation

Data Source

PatentUS12031414B2Sequestration of carbon in subterranean volumes by mineral precipitation
Publication Date: 2024.07.09 ARAMCO INNOVATIONS LLC
  • US12031414B2 patent drawing
  • US12031414B2 patent drawing
  • US12031414B2 patent drawing

AI summary

A method for subsurface sequestration of carbon in a subterranean zone includes forming a fluid-filled volume in the subterranean zone by injecting an aqueous into the subterranean zone and injecting a mixture comprising silicate nanoparticles suspended in an acidic solution having a pH of less than 4. Carbon in the form of carbon dioxide is injected into the fluid-filled volume such that a least a portion of the carbon is sequestered by precipitation of carbonate minerals. At least a portion of the carbonate minerals are formed from reaction of metal cations with bicarbonate formed from the carbon dioxide, and least a portion of the metal cations are a product of decomposition of the silicate nanoparticles in the acidic solution.