Silicon Alloy Negative Electrode for High-Capacity Li-Ion Batteries

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Solution Overview

Problem

Lithium ion secondary batteries for vehicle applications face challenges in achieving high cycle durability due to the large volume expansion and contraction of silicon-based negative electrode materials during charge and discharge, which compromises their capacity and lifespan.

Innovation Solution

A silicon-containing alloy with a silicide phase of a transition metal dispersed in an amorphous or low crystalline silicon parent phase, where the ratio of diffraction peak intensity of the silicide to the (111) plane of Si is controlled within specific ranges to suppress phase transitions and maintain structural integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a silicon-based negative electrode material is used to achieve high capacity, then the energy density is improved, but the volume expansion and contraction during charge and discharge causes great volume change (about 4 times), leading to decreased cycle lifespan

Engineering Contradiction:
ImprovecapacityVSAvoidcycle lifespan
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The invention changes the crystalline state parameter of silicon to an amorphous state, which suppresses the phase transition that causes great volume change during charge and discharge. This parameter change maintains high capacity while reducing volume expansion and contraction, thereby improving cycle lifespan

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses a composite material structure where amorphous silicon is combined with a specific amount of crystalline silicon or silicon-containing compounds. This composite approach allows the material to maintain high capacity from crystalline regions while the amorphous regions suppress harmful phase transitions, resolving the contradiction between capacity and cycle lifespan

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If a silicon-based negative electrode material is used to achieve high capacity, then the energy density is improved, but the capacity and cycle durability have a trade-off relationship, making it difficult to improve cycle durability while having high capacity

Engineering Contradiction:
ImprovecapacityVSAvoidcycle durability
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The invention changes the structural parameter of silicon from crystalline to amorphous state, which fundamentally alters the charge-discharge mechanism to prevent capacity fade over cycles. This allows simultaneous achievement of high capacity and improved cycle durability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates local quality differences by having amorphous silicon regions combined with small amounts of crystalline silicon or silicon-containing compounds. The amorphous regions provide stable cycle durability while the crystalline regions contribute to high capacity, achieving both goals simultaneously

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the cycle durability and capacity of lithium ion secondary batteries by minimizing volume changes during charge and discharge, leading to improved performance and lifespan.

Implementation Method 1

a silicon-containing alloy having a structure in which a silicide phase containing a silicide of a transition metal is dispersed in a parent phase containing amorphous or low crystalline silicon as a main component... the ratio value (B/A) of a diffraction peak intensity B of silicide of a transition metal... to a diffraction peak intensity A of a (111) plane of Si... is 0.41 or more... capable of suppressing a phase transition when Si is alloyed with Li

Methodology Applied
Scientific EffectPhase transition suppression:

Implementation Method 2

a battery using a material to be alloyed with Li in the negative electrode is expected as a negative electrode material in a vehicle application... Si+3.75Li++e−Li3.75Si

Methodology Applied
Scientific EffectAlloying with lithium:

Data Source

PatentUS10505184B2Negative electrode active material for electric device and electric device using the same
Publication Date: 2019.12.10 NISSAN MOTOR CO LTD
  • US10505184B2 patent drawing
  • US10505184B2 patent drawing
  • US10505184B2 patent drawing

AI summary

A negative electrode active material for electric device is used which includes a silicon-containing alloy having a structure in which a silicide phase containing a silicide of a transition metal is dispersed in a parent phase containing amorphous or low crystalline silicon as a main component and a predetermined composition and in which a ratio value (B/A) of a diffraction peak intensity B of a silicide of a transition metal in a range of 2θ=37 to 45° to a diffraction peak intensity A of a (111) plane of Si in a range of 2θ=24 to 33° is 0.41 or more in an X-ray diffraction measurement of the silicon-containing alloy using a CuKα1 ray.