Silicon-Based Solid Amine Sorbent for CO2 Capture

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The existing silicon-based solid amine sorbents for CO2 have limited CO2 adsorption capacity due to their small pore volume and low specific surface area, which restricts their application in CO2 capture and storage.

Innovation Solution

A method for preparing a silicon-based solid amine sorbent for CO2 involves using a silicate solution or liquid organosilicate as a silicon source, followed by a precipitation reaction, filtration, azeotropic distillation, calcination, and impregnation with an organic amine solution to enhance the support's pore volume and surface area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional silicon-based support is used with limited pore volume and specific surface area, then the structure is simple and easy to manufacture, but the CO2 adsorption capacity is limited

Engineering Contradiction:
ImproveCO2 adsorption capacityVSAvoidsupport structure complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent applies porous materials by developing a silicon-based support with optimized pore structure through controlled precipitation and aging processes. The support achieves a pore volume of 2.5-3.5 cm³/g and specific surface area of 800-1000 m²/g, creating a highly porous structure that dramatically increases CO2 adsorption capacity while maintaining structural integrity

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent employs composite materials by combining silicon-based support with organic amine functional groups to create a composite sorbent structure. The silicon support provides the porous framework while the organic amine components provide active adsorption sites, achieving synergistic enhancement of CO2 adsorption performance

Inventive Principle:
Principle #40Composite materials

2Volume of stationary object

If the pore volume of silicon support is increased beyond 2.0 cm³/g, then the CO2 adsorption capacity can be increased, but the manufacturing difficulty increases

Engineering Contradiction:
Improvepore volumeVSAvoidsupport fabrication ease
Core Design Contradiction:
Volume of stationary objectVSEase of manufacture

Solution Approach 1:

The patent applies parameter changes by systematically optimizing precipitation conditions including pH (adjusted to 7-9 using ammonia water), temperature (20-40°C), and aging time (12-48 hours). These parameter adjustments control the crystallization process to achieve the target pore volume of 2.5-3.5 cm³/g and specific surface area of 800-1000 m²/g with reproducible manufacturing

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements preliminary action through a controlled aging process (12-48 hours at 20-40°C) before calcination. This preliminary treatment allows the precipitated silicon hydroxide to develop the desired porous structure in advance, ensuring that the final calcined support achieves the target pore volume and surface area without requiring complex post-processing

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting silicon-based solid amine sorbent exhibits a significantly increased CO2 adsorption capacity of up to 336 mg/g and maintains excellent adsorption-regeneration cycle performance with less than 7% attenuation after 10 cycles.

Implementation Method 1

mixing the silicon source liquid with a precipitant to perform a precipitation reaction to obtain a product liquid containing a precipitate, wherein the precipitate is a second silicate or silicic acid

Methodology Applied
Scientific EffectPrecipitation reaction: Precipitation

Implementation Method 2

mixing the precipitate filtrated out but not dried yet with an organic alcohol and then performing an azeotropic distillation to obtain a dehydrated precipitate

Methodology Applied
Scientific EffectAzeotropic distillation: Distillation

Implementation Method 3

calcining the dehydrated precipitate to obtain a silicon-based support which is a powder of the second silicate or a silica powder

Methodology Applied
Scientific EffectCalcination: Heat Treatment

Implementation Method 4

impregnating the silicon-based support with an organic amine solution and then drying the silicon-based support impregnated with the organic amine solution to obtain the silicon-based solid amine sorbent for CO2

Methodology Applied
Scientific EffectImpregnation: Absorption (physical)

Implementation Method 5

The solid amine sorbent is composed of a support and an organic amine... The saturated CO2 adsorption capacity of the synthesized solid amine sorbent for CO2 reaches 336 mg/g

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS12296317B2Silicon-based solid amine sorbent for CO<sub>2 </sub>and making method thereof
Publication Date: 2025.05.13 DECARBON TECH (SHENZHEN) CO LTD
  • US12296317B2 patent drawing

AI summary

A silicon-based solid amine sorbent for CO2 and the making method thereof including: providing a silicon source liquid which is a silicate solution or a liquid organosilicate, wherein the silicate solution comprises water and a first silicate dissolved in the water; mixing the silicon source liquid with a precipitant to perform a precipitation reaction to obtain a product liquid containing a precipitate, wherein the precipitate is a second silicate or silicic acid; filtering out the precipitate and washing the precipitate with water; mixing the precipitate filtrated out but not dried yet with an organic alcohol and then performing an azeotropic distillation to obtain a dehydrated precipitate; calcining the dehydrated precipitate to obtain a silicon-based support, wherein the silicon-based support is a powder of the second silicate powder or a silica powder; and impregnating the silicon-based support with an organic amine solution and then drying to obtain the silicon-based amine-containing solid sorbent for CO2.