Silicon Anode Material With CNT Wrapping for Cycle Stability

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Solution Overview

Problem

Silicon negative electrode materials for lithium-ion batteries face challenges due to low conductivity and high volume expansion, leading to structural failure and reduced cycling stability, and existing methods of adding carbon nanotubes to graphite result in agglomeration, leaving little effect on silicon performance.

Innovation Solution

A silicon negative electrode material is developed by growing fluffy and intertwined carbon nanotubes on the surface of silicon particles, using a method that includes etching the silicon particles, depositing catalyst precursors, and performing a high-temperature reaction to inhibit volume expansion and enhance conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon material is used as negative electrode material, then theoretical specific capacity is improved, but conductivity deteriorates and volume expansion increases

Engineering Contradiction:
Improvetheoretical specific capacityVSAvoidcycling stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent uses composite materials by combining silicon particles with carbon nanotubes to create a hybrid structure. The carbon nanotubes form a network that provides structural support and conductivity while the silicon particles provide high capacity, resolving the contradiction between capacity and stability

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The carbon nanotubes form a flexible shell-like structure around the silicon particles. This shell accommodates volume expansion during lithiation while maintaining structural integrity and electrical conductivity, preventing the silicon from pulverizing during cycling

Inventive Principle:
Principle #30Flexible shells and thin films

2Reliability

If carbon nanotubes are added to graphite, then conductivity is improved, but agglomeration occurs and effect on silicon performance is reduced

Engineering Contradiction:
ImproveconductivityVSAvoiduniform distribution
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The carbon nanotubes are grown directly on the silicon particles before electrode fabrication, ensuring uniform distribution from the outset. This preliminary action prevents agglomeration that would occur if nanotubes were simply mixed in later

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The silicon particles act as intermediaries that hold the carbon nanotubes in place. By growing nanotubes on the silicon surface, the silicon serves as a scaffold that prevents nanotube agglomeration while ensuring close contact between conductive elements and active material

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If silicon material undergoes intercalation and deintercalation of lithium ions, then capacity is improved, but volume change increases leading to structural failure

Engineering Contradiction:
Improvelithium ion capacityVSAvoidstructural integrity
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The carbon nanotube network is formed beforehand to provide a cushioning matrix that absorbs and distributes the mechanical stress of silicon expansion. This pre-formed structure prevents structural failure before it can occur during cycling

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The carbon nanotube shell is flexible enough to accommodate volume changes during lithium intercalation while maintaining structural integrity. This flexible enclosure allows capacity utilization without compromising strength

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively limits volume expansion and improves conductivity of the silicon negative electrode material, enhancing the cycling stability of lithium-ion batteries by ensuring stable carbon nanotube growth and integration with silicon particles.

Implementation Method 1

volume expansion of the silicon negative electrode material is limited by the fluffy carbon nanotubes and the intertwined filamentary carbon nanotubes grown on the surface of the silicon particles

Methodology Applied
Scientific EffectVolume expansion inhibition:

Implementation Method 2

conductivity of the silicon negative electrode material is improved by the fluffy carbon nanotubes and the intertwined filamentary carbon nanotubes grown on the surface of the silicon particles

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

the defects containing catalyst particles such that roots of the carbon nanotubes grow perpendicular to the surface of the silicon particles

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS20240347709A1Silicon negative electrode material, and secondary battery, battery module, battery pack, and electrical apparatus comprising same
Publication Date: 2024.10.17 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US20240347709A1 patent drawing
  • US20240347709A1 patent drawing
  • US20240347709A1 patent drawing

AI summary

Provided are a silicon negative electrode material, which is characterized by comprising silicon particles and carbon nanotubes grown on the surface of the silicon particles, wherein the carbon nanotubes comprise fluffy carbon nanotubes and intertwined filamentary carbon nanotubes, and the silicon particles are wrapped by the fluffy carbon nanotubes and the filamentary carbon nanotubes. Further provided is a method for preparing the silicon negative electrode material.