Silicon Anode Core-Shell Coating for Cycle Stability

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Solution Overview

Problem

Lithium ion batteries face issues with cyclic capacity attenuation due to side reactions between silicon particles and the electrolytic solution, leading to continuous consumption of reversible lithium and capacity loss.

Innovation Solution

A silicon core-shell composite structure is designed with a silicon-containing substrate coated by an MySiOz layer and optionally a carbon layer, where M includes Li, Mg, Ca, Sr, Ba, Al, Ti, or Zn, to prevent direct contact with the electrolytic solution, thereby reducing side reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon particles are used as anode material to achieve high capacity, then the specific capacity is improved, but the cycle performance deteriorates due to high reactivity with electrolytic solution causing continuous SEI film thickening

Engineering Contradiction:
Improvespecific capacityVSAvoidcycle performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies composite materials by creating a core-shell structure where silicon particles are coated with a silicon oxide layer (SiOx where 0.5 ≤ x ≤ 2). This composite structure combines the high capacity advantage of silicon with the stability of silicon oxide, preventing direct contact between silicon and electrolyte while maintaining lithium ion insertion/extraction capability, thus improving cycle performance without sacrificing specific capacity

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent employs parameter changes by controlling the oxidation state of the silicon surface (SiOx with varying x values between 0.5 and 2). By adjusting the oxygen content parameter, the material maintains both high lithium ion insertion/extraction capacity and stability against electrolyte decomposition, resolving the contradiction between high capacity and good cycle performance

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If silicon surface is exposed to electrolytic solution to enable lithium ion insertion and extraction, then the initial coulombic efficiency is improved, but capacity attenuation increases due to side reactions and SEI film formation

Engineering Contradiction:
Improveinitial coulombic efficiencyVSAvoidcapacity attenuation
Core Design Contradiction:
Use of energy by moving objectVSLoss of substance

Solution Approach 1:

The patent introduces silicon oxide (SiOx) as an intermediary layer between silicon and the electrolytic solution. This intermediate layer allows lithium ion insertion and extraction to proceed efficiently while blocking direct contact between silicon and electrolyte, thereby preventing harmful side reactions and SEI film formation that cause capacity attenuation

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent converts the harmful effect of silicon- electrolyte reactions into a beneficial protective silicon oxide layer through controlled oxidation. The silicon oxide layer, which would normally be considered a passive coating, actually serves as an active protective barrier that maintains high initial coulombic efficiency while preventing capacity loss during cycling

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The anode material exhibits improved cycle performance and high initial coulombic efficiency, maintaining specific capacity and reducing capacity attenuation.

Implementation Method 1

performing thermal oxidization treatment on the surface of a silicon-containing substrate to obtain a silicon material with silicon dioxide on the surface

Methodology Applied
Scientific EffectThermal oxidization: Oxidation

Implementation Method 2

heat-treating the mixed material at 400 to 1600° C. for 1 to 5 hr to obtain the anode material

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Data Source

PatentUS12614718B2Anode material, electrochemical device and electronic device including the same
Publication Date: 2026.04.28 NINGDE AMPEREX TECHNOLOGY LTD
  • US12614718B2 patent drawing
  • US12614718B2 patent drawing
  • US12614718B2 patent drawing

AI summary

An anode material includes silicon-based particles, the silicon-based particles include a silicon-containing substrate; at least a part of the surface of the silicon-containing substrate has an MySiOz layer; M includes Li, Mg, Ca, Sr, Ba, Al, Ti, Zn, or any combination thereof; and 0<y<3, and 0.5<z<6. The anode material has relatively high first Coulombic efficiency and good cycle performance.