Silicon Anode Core-Shell Structure for Lithium Battery Stability

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Solution Overview

Problem

Current anode materials for lithium ion batteries face challenges with energy density and stability due to side reactions and volume expansion, leading to reduced cycle life and rate capability.

Innovation Solution

An anode active material comprising a metal silicide core, a silicon shell, and a metal nitride layer on the silicon shell surface, prepared through milling and heat-treating in a nitrogen or ammonia atmosphere, which inhibits electrolyte degradation and internal stress.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-based anode materials are used to increase energy density, then capacity is improved, but volume expansion during lithium insertion causes structural instability and reduced cycle life

Engineering Contradiction:
Improvelithium storage capacityVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent employs a nested core-shell structure where silicon particles are enclosed within a porous carbon matrix. The carbon shell acts as a protective container that accommodates silicon's volume expansion while maintaining overall structural integrity, resolving the contradiction between high lithium capacity and structural stability.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The porous carbon matrix provides void spaces that can accommodate silicon's volume expansion during lithium insertion without causing structural collapse. The porosity allows the material to absorb expansion stress while maintaining electrical conductivity and structural framework, enabling both high capacity and stability.

Inventive Principle:
Principle #31Porous materials

2Quantity of substance

If silicon anode materials are used to achieve high energy density, then battery capacity increases, but side reactions with electrolyte increase leading to reduced cycle life

Engineering Contradiction:
Improvebattery capacityVSAvoidcycle life
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The porous carbon matrix serves as an intermediary layer between silicon and the electrolyte. It allows lithium ions to reach silicon while blocking direct contact between silicon and electrolyte, thereby preventing harmful side reactions that would otherwise degrade the material and reduce cycle life.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The carbon matrix creates an inert protective environment around the reactive silicon particles, isolating them from the electrolyte. This inert barrier prevents oxidation and other parasitic reactions, allowing silicon to maintain its high capacity while achieving improved cycle stability.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

3Reliability

If conventional anode materials are used to ensure structural stability, then cycle life is maintained, but energy density and rate capability are limited

Engineering Contradiction:
Improvecycle lifeVSAvoidenergy density
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent creates a composite material combining silicon (high capacity) with porous carbon (structural stability and conductivity). This composite structure leverages the advantages of both materials: silicon provides high lithium storage capacity while the carbon matrix ensures structural stability, electrical conductivity, and resistance to volume expansion, achieving both high energy density and long cycle life.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the cycle life and rate capability of lithium secondary batteries by preventing electrolyte degradation and internal stress, improving electron conductivity and structural stability.

Implementation Method 1

heat-treating the milled metal silicide in nitrogen or ammonia at a temperature from about 800° C. to about 1200° C. for about one to about five hours to prepare the anode active material

Methodology Applied
Scientific EffectNitriding: Nitriding

Implementation Method 2

a porous metal silicide; a silicon phase including silicon and disposed on the porous metal silicide

Methodology Applied
Scientific EffectPhase separation: Phase Change

Data Source

PatentUS10581072B2Anode active material and a lithium secondary battery including the same
Publication Date: 2020.03.03 SAMSUNG ELECTRONICS CO LTD
  • US10581072B2 patent drawing
  • US10581072B2 patent drawing
  • US10581072B2 patent drawing

AI summary

An anode active material for a lithium secondary battery, the anode active material including a metal silicide core, a silicon shell disposed on the core, and a metal nitride disposed on a surface of the silicon shell opposite the core.