Silicon Anode Core-Shell Polymer for Volume Change Stability

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Solution Overview

Problem

Silicon anode materials in lithium batteries experience structural instability due to extreme volume changes during charge-discharge cycles, leading to reduced battery life and safety concerns.

Innovation Solution

A core-shell structure is developed, where a silicon core is surrounded by a polymer shell with specific siloxane and carboxyl/ester groups, providing elasticity and preventing direct contact with the electrolyte to maintain structural integrity and ionic conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If silicon material is used as anode to achieve high energy density, then energy density is improved, but structural stability deteriorates due to extreme volume changes during charge-discharge cycles

Engineering Contradiction:
Improveenergy densityVSAvoidstructural stability
Core Design Contradiction:
Use of energy by moving objectVSStability of the object's composition

Solution Approach 1:

A polymer electrolyte shell is formed around the silicon anode material through in-situ polymerization. This flexible shell accommodates the extreme volume changes of silicon during lithium ion insertion and extraction, preventing structural collapse and maintaining integrity throughout charge-discharge cycles.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The anode is designed as a composite structure combining silicon material with a polymer electrolyte shell. The shell contains siloxane groups for structural stability and carboxyl/ester groups for lithium ion conductivity, creating a composite material that simultaneously provides mechanical support and ionic transport pathways.

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If polymer shell is added to maintain structural stability, then structural stability is improved, but device complexity increases

Engineering Contradiction:
Improvestructural stabilityVSAvoidstructure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The polymer electrolyte shell is formed in-situ around the silicon anode material before battery assembly through a one-step polymerization process. This preliminary formation eliminates the need for separate shell coating steps and simplifies the overall manufacturing process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The polymer shell performs multiple functions simultaneously: it provides structural support to accommodate volume changes, serves as an electrolyte for lithium ion transport, and acts as a protective barrier. This multi-functionality reduces the need for additional components and simplifies the overall anode structure.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The core-shell structure enhances the battery's energy density, capacity, and cycle life while ensuring safety by accommodating volume changes and reducing impedance.

Implementation Method 1

The shell includes a polymer, the polymer is linear, the polymer includes a first structure and a second structure, the first structure includes a siloxane group

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The shell surrounds the core... preventing direct contact with the electrolyte to maintain structural integrity and ionic conductivity

Methodology Applied
Scientific EffectPhysical containment: Physical Containment

Data Source

PatentEP4290599A1Battery material, anode, battery and manufacturing method of battery
Publication Date: 2023.12.13 LARGAN MEDICAL CO LTD
  • EP4290599A1 patent drawing
  • EP4290599A1 patent drawing
  • EP4290599A1 patent drawing

AI summary

A battery material is a core-shell structure, and the core-shell structure includes a core and a shell. The shell surrounds the core. A composition of the core is a silicon material. The shell includes a polymer, the polymer is linear, the polymer includes a first structure and a second structure, the first structure includes a siloxane group, and the second structure includes a carboxyl group or an ester group. The first structure is more adjacent to the core than the second structure.