Silicon Anode Secondary Battery Electrolyte for Cycle Resistance Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Secondary batteries using silicon-based particles face significant challenges with high-temperature intermittent cycle and fast-charge cycle resistance increase due to volume changes causing disconnection in the conductive network path, leading to reduced cycling performance.

Innovation Solution

A secondary battery design incorporating carbon nanotubes and a specific electrolyte composition with dinitrile and trinitrile compounds, optimized thickness and particle size ratios, and controlled electrolyte mass percentages to stabilize the conductive network and reduce resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-based particles are used to increase energy density, then the energy density of the secondary battery is significantly improved, but the high-temperature intermittent cycle resistance increase rate and fast-charge cycle resistance increase rate worsen due to volume expansion and shrinkage causing disconnection in the conductive network path

Engineering Contradiction:
Improveenergy densityVSAvoidcycling performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The negative electrode mixture layer is segmented into multiple layers with different thicknesses. The first negative electrode mixture layer has a thickness of 3.7≤10T/D2≤24.9 μm and contains silicon-based particles and carbon nanotubes, while the second negative electrode mixture layer has a thickness of 0.1≤10T/D2≤3.6 μm and contains only carbon nanotubes. This segmentation allows the thicker first layer to provide high energy density while the thinner second layer maintains conductive network connectivity during volume changes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the negative electrode mixture layer have different compositions and thicknesses to fulfill different functions. The first layer (thicker) is optimized for energy density with silicon-based particles, while the second layer (thinner) is optimized for conductivity maintenance with only carbon nanotubes. This local quality differentiation resolves the contradiction between energy density and cycling performance.

Inventive Principle:
Principle #3Local quality

Solution Approach 3:

The negative electrode uses a composite structure combining silicon-based particles (for high capacity) with carbon nanotubes (for conductivity and structural stability). The dual-layer composite design allows the silicon-based particles to expand and shrink while the carbon nanotube network in both layers maintains electrical connectivity, preventing disconnection during cycling.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If the negative electrode mixture layer thickness is increased to improve energy density, then the energy density improves, but the conductive network path becomes more prone to disconnection during silicon particle expansion, increasing resistance

Engineering Contradiction:
Improveenergy densityVSAvoidresistance increase due to conductive network disconnection
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The negative electrode mixture layer is divided into two segments: a first layer with thickness 3.7≤10T/D2≤24.9 μm containing silicon-based particles and carbon nanotubes, and a second layer with thickness 0.1≤10T/D2≤3.6 μm containing only carbon nanotubes. This segmentation allows the thicker first layer to provide high energy density while the thinner second layer acts as a protective conductive buffer that prevents complete network disconnection during expansion.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The second negative electrode mixture layer containing only carbon nanotubes is applied in advance as a protective layer. This preliminary conductive network structure is designed to accommodate and buffer the volume expansion of silicon-based particles before it can disrupt the main conductive pathways, preventing resistance increase.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves high energy density while significantly reducing high-temperature intermittent cycle and fast-charge cycle resistance increase rates, enhancing the battery's cycling performance.

Implementation Method 1

the generated solid electrolyte interface film has a special adsorption capability of adsorbing the carbon nanotubes

Methodology Applied
Scientific EffectSolid electrolyte interface film formation: Electrochemiluminescence

Implementation Method 2

leading to a disconnection in a conductive network path in the negative electrode mixture layer and an increase in resistivity

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

the silicon material undergoes significant shrinkage and expansion with the intercalation and deintercalation of metal ions

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Data Source

PatentUS20250349894A1Secondary battery and electronic device
Publication Date: 2025.11.13 NINGDE AMPEREX TECHNOLOGY LTD
  • US20250349894A1 patent drawing
  • US20250349894A1 patent drawing
  • US20250349894A1 patent drawing

AI summary

A secondary battery includes a negative electrode, a positive electrode, and an electrolyte, wherein the negative electrode includes a negative electrode current collector and a negative electrode mixture layer disposed on at least one surface of the negative electrode current collector. A thickness of the negative electrode mixture layer is T μm, the negative electrode mixture layer contains carbon nanotubes and silicon-based particles, an average particle size of the silicon-based particles is D μm, and 3.7 ≤10T/D2≤24.9. The electrolyte includes a dinitrile compound and a trinitrile compound.