Silicon-Anode Lithium Battery Electrode Balancing for Cycle Life

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Solution Overview

Problem

Existing lithium secondary batteries using silicon-based negative electrodes face challenges in achieving high capacity and rapid charging performance due to volume changes during discharging, and the efficiency and area ratio imbalance between the positive and negative electrodes.

Innovation Solution

A lithium secondary battery design that adjusts the initial efficiency and area ratio of silicon-based negative and positive electrodes, with asymmetrical dimensional differences, using a silicon-based negative electrode with a thin film structure and specific composition to minimize volume changes and maintain structural integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a silicon-based negative electrode is used to increase capacity, then energy density is improved, but volume changes during charging and discharging cause structural instability and reduced cycle life

Engineering Contradiction:
ImprovecapacityVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The silicon-based active material is embedded within a porous carbon matrix structure, where the carbon matrix acts as a container that accommodates the silicon particles. This nested configuration allows the silicon to expand and contract during lithium insertion/extraction while maintaining overall structural integrity, thus resolving the contradiction between high capacity and structural stability.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The negative electrode is designed as a composite material system combining silicon-based active material with carbon matrix and conductive additives. This composite structure leverages the high capacity of silicon while the carbon component provides structural stability and conductivity, effectively balancing the contradiction between capacity enhancement and structural maintenance.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If the negative electrode area is increased to improve capacity, then energy density is improved, but the area ratio imbalance with the positive electrode reduces charging efficiency

Engineering Contradiction:
ImprovecapacityVSAvoidcharging efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The invention optimizes the area ratio parameter between positive and negative electrodes to a specific range (1:0.95 to 1:1.05). By adjusting this critical parameter, the battery achieves balanced electrochemical reactions during charging and discharging, preventing lithium deposition while maximizing capacity utilization, thus resolving the contradiction between capacity and charging efficiency.

Inventive Principle:
Principle #35Parameter changes

3Speed

If a thin film negative electrode structure is used to reduce lithium diffusion distance, then rapid charging is improved, but capacity is reduced due to limited active material volume

Engineering Contradiction:
Improvecharging rateVSAvoidcapacity
Core Design Contradiction:
SpeedVSQuantity of substance

Solution Approach 1:

The negative electrode employs a porous structure with optimized porosity (30-60%) that provides short diffusion pathways for rapid lithium ion transport while simultaneously increasing the effective surface area and volume for lithium insertion. This porous configuration resolves the contradiction by enabling both fast charging kinetics and high capacity within the thin film constraint.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The invention transitions from a traditional two-dimensional thin film structure to a three-dimensional porous network architecture. This dimensional transformation allows lithium ions to access active material through multiple pathways and volumes, achieving both rapid charging (short effective diffusion distance) and high capacity (increased active material volume) simultaneously.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Quantity of substance

If excessive sacrificial positive electrode material is applied to balance the negative electrode, then capacity balance is improved, but gas generation increases and stability deteriorates

Engineering Contradiction:
Improvecapacity balanceVSAvoidgas generation
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The invention optimizes the area ratio parameter between positive and negative electrodes to a specific range (1:0.95 to 1:1.05), replacing the conventional approach of using excessive sacrificial positive electrode material. This precise parameter control achieves capacity balance without requiring excess positive electrode, thereby preventing gas generation and maintaining battery stability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures high capacity and energy density with improved cycle performance by limiting volume changes and maintaining a stable conductive network, enhancing the battery's life performance and rapid charging capabilities.

Implementation Method 1

a positive electrode active material for intercalating and deintercalating lithium ions coming from the negative electrode

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Implementation Method 2

During charging, the lithium ions intercalated to the positive electrode move to the negative electrode through the electrolyte

Methodology Applied
Scientific EffectIon transport: Diffusion

Implementation Method 3

During discharging, the lithium ions move back to the positive electrode from the negative electrode

Methodology Applied
Scientific EffectIon transport: Diffusion

Implementation Method 4

lithium moving from the positive electrode to the negative electrode reacts with the electrolyte to form a kind of passivation film, that is, a solid electrolyte interface (SEI) on a surface of the negative electrode. The SEI inhibits migration of electrons required for the reaction of the negative electrode with the electrolyte to prevent decomposition of the electrolyte

Methodology Applied
Scientific EffectPassivation: Adsorption

Data Source

PatentUS20260024802A1Lithium secondary battery
Publication Date: 2026.01.22 LG ENERGY SOLUTION LTD
  • US20260024802A1 patent drawing

AI summary

The present application relates to a lithium secondary battery, including a positive electrode, a silicon-based negative electrode, a separator provided between the positive electrode and the negative electrode, and an electrolyte. The initial efficiency between the positive electrode and the negative electrode and the differences in area, full width, and full length between the positive electrode and the negative electrode can be adjusted to provide cycle improvement in the performance of the lithium secondary battery.