Silicon-Anode Electrolyte Composition for Stable SEI and Low Gas Generation

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Solution Overview

Problem

Lithium-ion batteries with silicon-based anodes and high-voltage cathodes face challenges such as unstable solid electrolyte interphase layers, oxidative instability of conventional electrolytes, and inferior cycle life, leading to reduced energy density and safety concerns due to issues like gas generation and volume swelling in high FEC-containing electrolytes.

Innovation Solution

An electrolyte system comprising a sulfonate or carboxylate salt-based compound, a linear carbonate, and a cyclic carbonate, which stabilizes the solid electrolyte interphase, reduces electrolyte reactions, and enhances thermal stability, thereby improving the electrochemical performance and safety of silicon-based anode batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If high FEC-containing electrolyte is used, then initial capacity is improved, but gas generation and volume swelling occur leading to reduced safety

Engineering Contradiction:
Improveinitial capacityVSAvoidgas generation and volume swelling
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters of the electrolyte by introducing sulfonate or carboxylate salt-based compounds with specific molecular structures (containing S=O or C=O groups) to replace high FEC-containing electrolytes. This parameter change achieves both high initial capacity and prevents gas generation/volume swelling by forming stable SEI layers that prevent electrolyte decomposition.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite electrolyte system combining sulfonate or carboxylate salt-based compounds with linear carbonates and cyclic carbonates. This composite material approach allows the electrolyte to simultaneously provide high ionic conductivity for capacity while the sulfonate/carboxylate groups form protective interfaces that prevent gas generation and volume expansion.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If silicon-based anode material is used, then energy density is improved, but volumetric expansion during lithiation leads to disintegration and reduced cycling life

Engineering Contradiction:
Improveenergy densityVSAvoidcycling life
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The patent applies beforehand cushioning by having the sulfonate or carboxylate salt-based electrolyte compounds pre-form stable solid electrolyte interphase (SEI) layers on the silicon anode surface before significant expansion occurs. These pre-formed protective layers accommodate the volumetric expansion during lithiation without disintegrating, thus preserving the silicon structure and maintaining cycling life while enabling high energy density.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The patent changes the chemical parameters of the electrolyte interface by introducing sulfonate or carboxylate groups that form SEI layers with different mechanical and chemical properties compared to conventional electrolytes. These modified SEI layers have higher elasticity and stability, allowing them to withstand the 300% volumetric expansion of silicon during lithiation without failing, thus enabling long cycling life at high energy density.

Inventive Principle:
Principle #35Parameter changes

3Power

If conventional non-aqueous electrolyte is used, then electrochemical performance is achieved, but oxidative instability occurs at voltages beyond 4.5 V leading to accelerated decay

Engineering Contradiction:
Improveelectrochemical performanceVSAvoidoxidative stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters of the electrolyte by incorporating sulfonate or carboxylate salt-based compounds with high oxidation resistance. These compounds have higher electrochemical stability windows that prevent oxidative decomposition at voltages beyond 4.5 V, allowing the battery to achieve high power electrochemical performance while maintaining reliability and preventing accelerated capacity decay.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed electrolyte system improves the cycle life and thermal stability of silicon-based anode batteries, reducing capacity fade and gas generation, while increasing the safety and energy density of lithium-ion batteries.

Implementation Method 1

an unstable solid electrolyte interphase (SEI) layer can develop on the surface of the cycled anodes. As the active material expands and contracts during each charge-discharge cycle, unreacted Si surfaces in the active material can subsequently be exposed to the liquid electrolyte and form thicker SEI layers.

Methodology Applied
Scientific EffectSolid electrolyte interphase formation: Electrolysis

Implementation Method 2

The proposed electrolyte system improves the cycle life and thermal stability of silicon-based anode batteries, reducing capacity fade and gas generation

Methodology Applied
Scientific EffectElectrochemical stability: Redox Reactions

Implementation Method 3

oxidative instability of the conventional non-aqueous electrolyte takes place at voltages beyond 4.5 V, which can lead to accelerated decay of cycling performance

Methodology Applied
Scientific EffectOxidative instability reduction: Oxidation

Implementation Method 4

enhances thermal stability, thereby improving the electrochemical performance and safety of silicon-based anode batteries

Methodology Applied
Scientific EffectThermal stability enhancement: Thermal Expansion

Implementation Method 5

An electrolyte system comprising a sulfonate or carboxylate salt-based compound, a linear carbonate, and a cyclic carbonate, which stabilizes the solid electrolyte interphase, reduces electrolyte reactions, and enhances thermal stability

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Data Source

PatentUS11749839B2Silicon-based energy storage devices with electrolyte containing sulfonate or carboxylate salt based compounds
Publication Date: 2023.09.05 ENEVATE CORP
  • US11749839B2 patent drawing
  • US11749839B2 patent drawing
  • US11749839B2 patent drawing

AI summary

Electrolytes and electrolyte additives for energy storage devices comprising sulfonate or carboxylate salt based compounds are disclosed. The energy storage device comprises a first electrode and a second electrode, wherein at least one of the first electrode and the second electrode is a Si-based electrode, a separator between the first electrode and the second electrode, an electrolyte comprising at least two electrolyte co-solvents, wherein at least one electrolyte co-solvent comprises a sulfonate or carboxylate salt based compound.