Silicon Anode 3D Nanoporous Graphene Core

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Solution Overview

Problem

Conventional carbonaceous anodes in Li-ion batteries face limitations due to substantial volume change, intrinsic low conductivity, and unstable solid electrolyte interphase (SEI) films, which hinder the practical implementation of silicon anodes despite their promising specific capacity and working potential.

Innovation Solution

A 3D bi-continuous nanoporous graphene core with a silicon layer sandwiched between the graphene core and an ion-conductive hybrid silicate layer, preventing electrolyte infiltration and stabilizing the SEI, enhancing conductivity and structural integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If silicon is used as anode material to achieve high specific capacity, then energy density is improved, but volume change during cycling increases causing structural instability

Engineering Contradiction:
Improvespecific capacityVSAvoidstructural stability
Core Design Contradiction:
Use of energy by moving objectVSStability of the object's composition

Solution Approach 1:

The patent employs a flexible graphene shell enclosing the silicon core, allowing the structure to accommodate volume changes during lithium insertion/extraction. The graphene thin film acts as a buffer that maintains structural integrity while permitting the necessary expansion and contraction of the silicon anode material during cycling.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent creates a composite structure combining silicon with graphene and conductive polymer materials. This composite approach leverages the high capacity of silicon while the graphene and polymer components provide structural stability, conductivity, and flexibility to withstand volume changes during electrochemical cycling.

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If silicon anode is implemented to achieve high capacity, then energy storage is improved, but intrinsic low conductivity reduces rate capability

Engineering Contradiction:
Improveenergy storageVSAvoidrate capability
Core Design Contradiction:
Use of energy by moving objectVSPower

Solution Approach 1:

The patent forms a composite structure where silicon is combined with highly conductive graphene and conductive polymer materials. This composite design maintains the high energy storage capacity of silicon while the conductive components create efficient electron transport pathways, significantly improving rate capability and power density.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies different materials with specific properties to different regions of the anode structure. The silicon core provides high capacity, while the graphene shell and polymer matrix provide conductivity and flexibility. This local differentiation of material properties optimizes both energy storage and power delivery throughout the electrode structure.

Inventive Principle:
Principle #3Local quality

3Use of energy by moving object

If silicon anode is used to achieve high specific capacity, then energy density is improved, but unstable SEI films increase impedance

Engineering Contradiction:
Improvespecific capacityVSAvoidSEI stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent introduces graphene and conductive polymer materials as intermediary layers between the silicon anode and the electrolyte. These intermediary materials form stable SEI films that protect the underlying silicon from direct contact with the electrolyte, preventing continuous SEI formation and impedance growth while still allowing lithium ion transport.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The graphene shell and polymer film act as flexible protective barriers that stabilize the SEI interface. These thin films accommodate volume changes of the silicon core while maintaining a stable, low-impedance interface with the electrolyte, ensuring reliable long-term cycling performance.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hybrid anode achieves high reversible capacity, long cycling lifespan, and excellent rate capability, with stable SEI formation and improved mechanical flexibility, addressing the challenges of volume change and conductivity issues in silicon anodes.

Implementation Method 1

an electrically conductive porous graphene core

Methodology Applied
Scientific EffectElectrical conductivity: Conduction (electrical)

Implementation Method 2

an ion-conductive hybrid silicate layer disposed on the silicon layer

Methodology Applied
Scientific EffectIon conduction: Fast Ion Conductor

Data Source

PatentUS20230197935A1Ultra-stable silicon anode by three-dimensional nanoarchitecture design
Publication Date: 2023.06.22 JOHNS HOPKINS UNIVERSITY
  • US20230197935A1 patent drawing
  • US20230197935A1 patent drawing
  • US20230197935A1 patent drawing

AI summary

An electrode includes an electrically conductive porous graphene core; a silicon layer disposed on an internal surface of the porous graphene core; and an ion-conductive hybrid silicate layer disposed on the silicon layer.