Silicon Anode Interface Layer for High-Temperature Li-Ion Storage

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Solution Overview

Problem

Lithium-ion batteries with silicon-based negative electrodes face issues such as volume expansion, damage to the solid electrolyte interface film, and poor high-temperature storage performance due to the alloying of silicon and lithium during charging, leading to decomposition and lithium precipitation.

Innovation Solution

A lithium-ion battery design incorporating a silicon-based negative electrode with a phosphorus-containing inactive material layer formed on its surface, using a compound represented by structural formula 1 in the non-aqueous electrolyte, which regulates the mass content, thickness, and mass density to form a protective layer that prevents further decomposition, reduces impedance growth, and minimizes lithium precipitation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-based material is used as negative electrode active material to increase energy density, then the theoretical specific capacity is improved (4200 mAh/g vs graphite 372 mAh/g), but the volume expansion reaches up to 300% during alloying with lithium, destroying the solid electrolyte interface film

Engineering Contradiction:
Improvetheoretical specific capacityVSAvoidsolid electrolyte interface film stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent applies preliminary action by forming a phosphorus-containing inactive material layer on the silicon-based negative electrode surface before the battery operates. This layer is created through adding a phosphorus-containing compound to the non-aqueous electrolyte, which reacts with silicon during battery formation to pre-establish a protective interface that prevents subsequent film destruction during lithium alloying

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses an intermediary approach by introducing a phosphorus-containing compound as a mediator between silicon and lithium. This compound forms a phosphorus-containing inactive material layer that acts as an intermediate protective barrier, allowing lithium alloying to proceed while preventing direct contact that would destroy the solid electrolyte interface film

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If silicon-based negative electrode is used to achieve high energy density, then the capacity is improved, but the high-temperature storage performance deteriorates due to continuous interface film decomposition and lithium precipitation

Engineering Contradiction:
Improveenergy densityVSAvoidhigh-temperature storage performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies preliminary action by pre-forming a stable phosphorus-containing inactive material layer during battery formation before high-temperature storage occurs. This pre-established protective layer has high thermal stability and prevents the decomposition reactions that would otherwise occur at elevated temperatures, thereby maintaining battery reliability during storage

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses parameter changes by modifying the chemical composition parameters of the electrolyte (adding phosphorus-containing compound at specific concentrations of 0.1%-1.5%) and controlling the thickness parameter of the formed protective layer (30-100 nm). These parameter adjustments create a interface layer with optimized stability properties that resist high-temperature degradation

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the battery's energy density and high-temperature storage capacity retention by protecting the electrode from further damage, reducing impedance growth, and preventing lithium precipitation, thereby improving overall performance.

Implementation Method 1

the additive comprises a compound represented by structural formula 1... a phosphorus-containing inactive material layer is formed on a surface of the negative electrode material layer

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentUS20260081220A1Lithium-ion battery
Publication Date: 2026.03.19 SHENZHEN CAPCHEM TECH CO LTD
  • US20260081220A1 patent drawing
  • US20260081220A1 patent drawing
  • US20260081220A1 patent drawing

AI summary

A lithium-ion battery, comprising a positive electrode, a negative electrode and a non-aqueous electrolyte. The negative electrode comprises a negative electrode material layer containing a silicon-based material, and a phosphorus-containing inactive material layer is formed on the surface of the negative electrode material layer. The non-aqueous electrolyte includes a lithium salt, an organic solvent and an additive of the compound represented by structural formula 1, where n is 0 or 1, X is selected from formula 2 or formula 3, R1 and R2 are each independently selected from H, halogen, an unsubstituted or halogen-substituted hydrocarbon group with 1-5 carbon atoms, formula 4, formula 5, and formula 6, and at least one sulfur atom is present in X, R1 or R2.