Silicon-Dominant Anode Deep Discharge for Trapped Lithium Recovery

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Solution Overview

Problem

Conventional battery configurations for silicon-dominant anodes are costly, cumbersome, and inefficient, leading to limited battery lifetime due to issues like silicon volume changes causing electrical isolation and capacity loss from trapped lithium.

Innovation Solution

Implementing a method of periodic deep discharge with controlled voltage and temperature to extract lithium from silicon-dominant anodes, using a battery management system to manage discharge cycles and recover trapped lithium.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional battery configuration is used for silicon-dominant anodes, then battery structure is maintained, but battery lifetime is limited due to silicon volume changes causing electrical isolation and trapped lithium

Engineering Contradiction:
Improvebattery lifetimeVSAvoidbattery configuration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements periodic deep discharge cycles at controlled temperatures to extract trapped lithium from silicon anodes. This periodic maintenance action reverses capacity loss and extends battery lifetime without requiring fundamental changes to the battery configuration, directly resolving the contradiction between reliability improvement and device complexity.

Inventive Principle:
Principle #19Periodic action

2Quantity of substance

If silicon-dominant anodes are used to increase capacity, then energy density is improved, but capacity loss occurs due to trapped lithium and electrical isolation

Engineering Contradiction:
Improvelithium capacityVSAvoidcapacity retention
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes operational parameters by implementing periodic deep discharge cycles at elevated temperatures (e.g., 45°C or 60°C). This parameter change enables extraction of trapped lithium that would otherwise be permanently lost, thereby improving capacity retention while maintaining the high capacity benefits of silicon-dominant anodes.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If deep discharge cycles are performed to extract trapped lithium, then capacity loss is reversed, but additional processing time and temperature control are required

Engineering Contradiction:
Improvecell capacityVSAvoiddischarge cycle time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent performs preliminary temperature elevation before the deep discharge cycle to facilitate lithium extraction. By preparing the thermal conditions in advance, the subsequent discharge process becomes more efficient at extracting trapped lithium, reducing the overall time required compared to unprepared deep discharge attempts.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves cell capacity and cycle life by reversing capacity loss through periodic deep discharge, enhancing lithium extraction efficiency.

Implementation Method 1

performing one or more deep discharge cycles to extract lithium that has become deeply embedded in the anode

Methodology Applied
Scientific EffectLithium ion extraction: Electrolysis

Implementation Method 2

The one or more deep discharge cycles may be performed at a configured temperature to enhance extraction of the lithium from the anode

Methodology Applied
Scientific EffectThermal activation: Heating

Data Source

PatentUS12562407B2Method and system for periodic deep discharge to extract lithium in silicon-dominant anodes
Publication Date: 2026.02.24 ENEVATE CORP
  • US12562407B2 patent drawing
  • US12562407B2 patent drawing
  • US12562407B2 patent drawing

AI summary

A method for periodic deep discharge to extract lithium in silicon-dominant anodes may include providing a cell comprising a cathode, a separator, and a silicon-dominant anode; charging and discharging the cell through a plurality of cycles; and, following the plurality of cycles, performing one or more deep discharge cycles, where each of the one or more deep discharge cycles comprises a cutoff voltage below a normal operating voltage range of the cell. The one or more deep discharge cycles may comprise a C/10 or lower or C/20 or lower discharge current. The one or more deep discharge cycles may include a cutoff voltage of 3.2 V or less, a cutoff voltage of 2.5 V or less, a cutoff voltage of 1.5 V or less, or a cutoff voltage of 1 V or less. The cell may be configured at a higher temperature during the one or more deep discharge cycles.