Silicon-Anode Electrolyte Composition for Low-Gas Cycle Stability

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Solution Overview

Problem

Current silicon anode materials in lithium ion batteries face significant challenges due to large volume changes during lithium insertion/extraction, leading to fatigue cracking, capacity fade, and safety concerns from gas generation.

Innovation Solution

An electrolyte composition comprising a lithium salt, fluoroethylene carbonate (FEC), a linear carbonate, vinylene carbonate, and a fluorosilane additive is used, which minimizes gas production and improves cycle life by stabilizing the silicon-containing electrodes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-containing electroactive material is used to increase specific capacity, then charge capacity is improved, but volume changes during cycling cause fatigue cracking and capacity fade

Engineering Contradiction:
Improvespecific capacityVSAvoidcycle life
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies a thin film coating on the silicon-containing electroactive material particles. This coating acts as a flexible shell that can accommodate the large volume changes during lithium insertion/extraction while maintaining structural integrity. The coating prevents fatigue cracking and decrepitation of the silicon particles, thereby improving cycle life while preserving the high specific capacity benefit.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent uses composite materials by combining silicon-containing electroactive material with other materials in the coating structure. This composite approach allows the coating to provide mechanical stability and accommodate volume changes while the silicon core maintains high specific capacity. The composite structure prevents capacity fade and improves overall electrode reliability.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If conventional electrolyte is used with silicon anode, then initial capacity is achieved, but gas generation occurs during cycling reducing safety

Engineering Contradiction:
Improvecharge capacityVSAvoidgas production
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent modifies the electrolyte composition by adjusting the ratio of cyclic carbonate to chain carbonate solvents, and by adding specific additives. These parameter changes in the electrolyte formulation suppress gas generation during silicon anode cycling while maintaining adequate charge capacity. The optimized electrolyte parameters prevent harmful gas evolution without sacrificing electrochemical performance.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If silicon material undergoes large volume changes during lithiation, then surface roughness increases leading to electrolyte consumption, but this reduces Coulombic efficiency

Engineering Contradiction:
Improvetheoretical capacityVSAvoidelectrolyte consumption
Core Design Contradiction:
Quantity of substanceVSLoss of substance

Solution Approach 1:

The thin film coating on silicon particles provides a stable surface that prevents excessive roughness development during volume changes. This stable surface reduces unnecessary electrolyte consumption for continuous SEI formation while allowing the silicon to achieve its theoretical capacity. The coating acts as a protective barrier that maintains surface integrity during cycling.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed electrolyte composition effectively reduces capacity fade and maximizes charge capacity, while minimizing gas production and enhancing the cycle life of silicon-containing lithium ion batteries.

Implementation Method 1

The electrolyte is suitable for conducting lithium ions and may be in solid, semi-solid or liquid form. Lithium ions move from a cathode (positive electrode) to an anode (negative electrode) during charging of the battery

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

a fluorosilane additive is used, which minimizes gas production and improves cycle life by stabilizing the silicon-containing electrodes

Methodology Applied
Scientific EffectSurface stabilization: Adsorption

Implementation Method 3

These gases can pose safety concerns and diminish cycle life in silicon-containing electrochemical cells, in particular in pouch cells

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentUS12230753B2Electrolyte for electrochemical cells with a silicon-containing electrode
Publication Date: 2025.02.18 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US12230753B2 patent drawing
  • US12230753B2 patent drawing
  • US12230753B2 patent drawing

AI summary

An electrolyte composition for electrochemical cells including a silicon-containing electrode is provided herein as well as electrochemical cells including the electrolyte composition. The electrolyte composition includes a lithium salt, fluoroethylene carbonate (FEC), a linear carbonate, vinylene carbonate, and a fluorosilane additive. The FEC and the linear carbonate are present in the electrolyte composition in a ratio of about 1:3 v/v to about 1:9 v/v.