Materials for use in batteries and methods of manufacturing the same, and batteries

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Solution Overview

Problem

Existing rechargeable batteries, particularly lithium-ion batteries, face challenges in achieving high energy density due to the volume expansion and deterioration of the electrode structure during lithiation, leading to low Coulombic efficiency and unsatisfactory performance, with existing solutions using inert metals being costly and ineffective.

Innovation Solution

A battery material comprising an active material with metal atoms that form a complex with oxygen atoms on the surface, inactivating them through covalent or coordinate bonds, thereby improving Coulombic efficiency by preventing lithium capture and forming amorphous or polycrystalline oxides.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon is used as anode material to increase energy density, then storage capacity is improved, but Coulombic efficiency deteriorates due to volume expansion and electrode structure fracture

Engineering Contradiction:
Improvestorage capacityVSAvoidCoulombic efficiency
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

Alkaline earth metal atoms (Ca, Sr, Ba) are introduced as intermediary elements that preferentially bind with oxygen atoms on the silicon surface. This intermediary binding prevents direct interaction between oxygen and lithium ions, thereby maintaining high Coulombic efficiency while preserving the high storage capacity of silicon anode material

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the chemical composition parameter by incorporating alkaline earth metals at specific concentrations (0.1-5 wt%). This parameter change modifies the surface chemistry of silicon to reduce oxygen-related lithium capture, thereby improving Coulombic efficiency without sacrificing storage capacity

Inventive Principle:
Principle #35Parameter changes

2Reliability

If inert metals (silver, copper, nickel, iron, cobalt) are used to reduce silicon oxide, then Coulombic efficiency is improved, but manufacturing cost increases significantly

Engineering Contradiction:
ImproveCoulombic efficiencyVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention replaces expensive inert metals with much cheaper alkaline earth metals (Ca, Sr, Ba) that can be obtained at low cost. These metals effectively perform the same function of reducing silicon oxide and improving Coulombic efficiency, making large-scale production economically viable

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The invention changes the material selection parameter from traditional inert metals to alkaline earth metals, achieving the same functional effect (improving Coulombic efficiency by 2-5%) at a fraction of the cost, thereby enabling commercialization

Inventive Principle:
Principle #35Parameter changes

3Reliability

If zirconium is added to elemental silicon to improve Coulombic efficiency, then some improvement is achieved, but the effect is insufficient with only 2% improvement

Engineering Contradiction:
ImproveCoulombic efficiencyVSAvoidimprovement effectiveness
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The invention changes the additive element from zirconium to alkaline earth metals (Ca, Sr, Ba), which have stronger affinity for oxygen. This parameter change results in significantly improved Coulombic efficiency (2-5% improvement) compared to zirconium addition (only 2% improvement)

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite anode material combining silicon with alkaline earth metals. This composite structure leverages the high storage capacity of silicon and the oxygen-binding capability of alkaline earth metals, achieving synergistic improvement in Coulombic efficiency that exceeds the effect of zirconium addition

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The material significantly enhances Coulombic efficiency by reducing lithium capture by oxygen, improving the stability and electrochemical performance of the anode, allowing for higher energy storage capacity.

Implementation Method 1

inactivating them through covalent or coordinate bonds

Methodology Applied
Scientific EffectCovalent bonding: Chemical Bonding

Implementation Method 2

inactivating them through covalent or coordinate bonds

Methodology Applied
Scientific EffectCoordinate bonding: Chemical Bonding

Implementation Method 3

one or more metal atoms configured to hold one or more oxygen atoms of the active material and to inactivate one or more oxygen atoms

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 4

During charging, lithium ions migrate from the cathode to the anode. During discharging, some of the lithium ions return to the cathode

Methodology Applied
Scientific EffectIon migration: Diffusion

Implementation Method 5

the formation of a lithium-silicon alloy by lithium and silicon results in a volume expansion of up to 400%

Methodology Applied
Scientific EffectAlloying: Solid Solution Strengthening

Data Source

PatentEP4654286A1Materials for use in batteries and methods of manufacturing the same, and batteries
Publication Date: 2025.11.26 MOBILE ASSETS LIMITED
  • EP4654286A1 patent drawingFigure 1~2
  • EP4654286A1 patent drawingFigure 3~4
  • EP4654286A1 patent drawingFigure 5

AI summary

The present disclosure discloses a material for use in a battery, a method of manufacturing the material, and a battery. The material comprises: an active material configured to undergo a chemical reaction during charging and/or discharging of the battery; and one or more metal atoms configured to hold one or more oxygen atoms of the active material and to inactivate one or more oxygen atoms of the active material during charging and/or discharging of the battery. The material enables the anode of the battery to have higher Coulombic efficiency.