Silicon Anode Particle Orientation to Limit Electrode Expansion

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Solution Overview

Problem

Silicon-based negative electrode materials in lithium-ion batteries face challenges such as unstable solid-electrolyte interphase formation and volume expansion during charging and discharging, limiting their high-power, long-life, and fast-charging capabilities.

Innovation Solution

A negative electrode active material with metal-containing particles oriented at specific angular conditions (60° to 90°) is developed, combined with a core-shell or hollow structure and carbon-based materials, to mitigate volume expansion and enhance battery performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-based negative electrode materials are used to achieve high energy density, then battery capacity is improved, but volume expansion occurs during charging and discharging

Engineering Contradiction:
Improvebattery capacityVSAvoidelectrode volume
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The silicon-based negative electrode material is divided into particles with specific angular characteristics (60° to 90° angles), segmenting the bulk silicon into controlled angular particles that can better manage volume expansion during lithiation and delithiation cycles

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses composite materials by combining silicon-based materials with carbon materials through surface coating or composite layer formation, creating a composite structure that maintains high capacity while suppressing volume expansion through the carbon matrix

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If surface coating or composite layer formation using carbon materials is applied to solve volume expansion, then electrode stability is improved, but manufacturing complexity and cost increase

Engineering Contradiction:
Improveelectrode stabilityVSAvoidmanufacturing process complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The invention changes the angular parameters of silicon particles to specific ranges (60° to 90°), using geometric parameter control as a simpler alternative to complex surface coating processes while achieving similar stability benefits

Inventive Principle:
Principle #35Parameter changes

3Reliability

If surface treatments using carbon materials are applied to improve reversibility, then electrochemical properties are enhanced, but manufacturing cost increases

Engineering Contradiction:
Improveelectrochemical reversibilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention uses angular parameter control (60° to 90°) of silicon particles as a cost-effective manufacturing approach that achieves improved electrochemical reversibility without the high costs associated with carbon-based surface treatments

Inventive Principle:
Principle #35Parameter changes

4Quantity of substance

If silicon-based negative electrode materials are used to achieve high capacity, then energy density is improved, but unstable solid-electrolyte interphase forms due to side reactions

Engineering Contradiction:
Improvebattery capacityVSAvoidside reactions at silicon surface
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The invention creates composite structures where silicon-based particles are combined with carbon materials, forming a composite that maintains high capacity while the carbon component suppresses harmful side reactions and stabilizes the solid-electrolyte interphase

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS20240379946A1Negative electrode active material, method for preparing same, and lithium secondary battery comprising same
Publication Date: 2024.11.14 HANSOL CHEM
  • US20240379946A1 patent drawing
  • US20240379946A1 patent drawing
  • US20240379946A1 patent drawing

AI summary

The present invention relates to a negative electrode active material including metal-containing particles, wherein at least one of the angles, each angle formed between a straight line connecting the center point of the negative electrode active material and the center point of each of the metal-containing particles and the long axis of a corresponding one of the metal-containing particles, is in a range of 60° to 90°. The present invention also relates to a method of manufacturing the negative electrode active material and to a lithium secondary battery including the negative electrode active material.