Silicon Anode Polymer Coating for Swelling-Resistant Li-Ion Cycling

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Solution Overview

Problem

Lithium-ion batteries face challenges with silicon-based negative electrodes due to volume swelling and contraction during charging and discharging, leading to ineffective connections and increased impedance, which affect cycle performance and rate performance.

Innovation Solution

A silicon-based negative electrode material is developed with a polymer layer containing carbon nanotubes and a transition metal element, forming a three-dimensional network that reduces direct contact with the electrolyte and stabilizes the interface, enhancing cycle performance and reducing impedance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-based particles are used as negative electrode material, then battery capacity is improved, but volume swelling and contraction occur during charging and discharging leading to increased impedance and reduced cycle performance

Engineering Contradiction:
Improvebattery capacityVSAvoidcycle performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The silicon-based particles are segmented into smaller particles rather than using large bulk silicon. This segmentation reduces the absolute volume change during lithiation/delithiation cycles, preventing particle fracture and maintaining electrical contact, thereby improving cycle performance while preserving high capacity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A polymer coating layer is introduced as an intermediary between the silicon-based particles and the electrolyte. This coating layer buffers the mechanical stress from volume expansion and contraction, prevents direct contact between silicon and electrolyte that would cause impedance increase, and maintains stable solid electrolyte interface (SEI) formation, thus resolving the contradiction between capacity and cycle life

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If silicon-based particles are used as negative electrode material, then battery capacity is improved, but deformation resistance deteriorates due to volume swelling and contraction

Engineering Contradiction:
Improvebattery capacityVSAvoiddeformation resistance
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The polymer coating is applied beforehand to cushion the mechanical deformation that will occur during charging and discharging. This pre-applied protective layer absorbs and distributes the stress from volume changes, preventing particle fracture and maintaining structural integrity, thereby improving deformation resistance while preserving capacity

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Quantity of substance

If silicon-based particles are used as negative electrode material, then battery capacity is improved, but rate performance deteriorates due to increased impedance

Engineering Contradiction:
Improvebattery capacityVSAvoidrate performance
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The polymer coating acts as an intermediary that prevents direct harmful interactions between silicon-based particles and electrolyte, reducing impedance formation. This allows for faster ion transport kinetics while maintaining high capacity, thereby improving rate performance

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The silicon-based negative electrode material improves cycle performance, deformation resistance, and rate performance while reducing internal resistance, resulting in better battery performance.

Implementation Method 1

the polymer layer contains carbon nanotubes and a transition metal element, forming a three-dimensional network that reduces direct contact with the electrolyte and stabilizes the interface

Methodology Applied
Scientific EffectCarbon nanotubes forming three-dimensional network: Carbon Nanotubes

Data Source

PatentUS12597599B2Negative electrode material and electrochemical apparatus and electronic apparatus containing same
Publication Date: 2026.04.07 NINGDE AMPEREX TECHNOLOGY LTD
  • US12597599B2 patent drawing
  • US12597599B2 patent drawing
  • US12597599B2 patent drawing

AI summary

A negative electrode material includes silicon-based particles. The silicon-based particle includes a silicon-containing matrix and a polymer layer, and the polymer layer is located on a surface of at least a part of the silicon-containing matrix and contains carbon nanotubes and a transition metal element. A lithium-ion battery prepared from the negative active material has improved cycle performance, deformation resistance and rate performance and reduced impedance.