Silicon Anode SEI Layer Bond Ratio for Cycle Life

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Solution Overview

Problem

Lithium ion batteries using silicon-based anode materials face mechanical degradation due to large volume expansion during charging and discharging, leading to reduced cycle life and increased electrical resistance, primarily due to the cracking and detachment of the Solid-Electrolyte Interface (SEI) layer.

Innovation Solution

A lithium ion battery design featuring a negative electrode with composite particles comprising silicon-based domains and a carbon-based matrix, where the SEI layer contains a higher ratio of carbon-carbon chemical bonds to carbon-oxygen chemical bonds, as determined by X-ray photoelectron spectroscopy, and includes specific elements like Ni to enhance the SEI layer's flexibility and reduce cracking, thereby improving cycle life performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-based electrochemically active material is used in the anode to improve energy density, then the energy density is improved, but the battery experiences mechanical degradation due to large volume expansion during charging and discharging

Engineering Contradiction:
Improveenergy densityVSAvoidcycle life
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The anode is segmented into multiple components: silicon-based particles (for high capacity), carbon matrix (for structural stability), and conductive additive (for electrical conductivity). This segmentation allows each component to perform its specific function while mitigating the overall drawbacks of using pure silicon

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A composite anode material is used, combining silicon-based particles with carbon matrix and conductive additives. The carbon matrix provides structural support to accommodate silicon's volume expansion, while the conductive additive maintains electrical conductivity, thus improving both energy density and cycle life

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If silicon-based material undergoes lithiation to achieve high capacity, then the capacity increases, but the SEI layer cracks and detaches due to volume expansion, leading to continuous electrolyte decomposition

Engineering Contradiction:
Improvelithium capacityVSAvoidSEI layer cracking and electrolyte decomposition
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

A protective coating layer is applied to the silicon-based particles before assembly into the battery. This coating acts as a cushion that accommodates volume expansion during lithiation, preventing SEI layer cracking and reducing electrolyte decomposition

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The composition and structure of the protective coating are optimized to change its mechanical properties during lithiation. The coating becomes more flexible to accommodate volume expansion, thereby preventing SEI layer damage and reducing harmful side reactions

Inventive Principle:
Principle #35Parameter changes

3Reliability

If a thick SEI layer forms on the anode surface to passivate the silicon, then the anode is protected, but lithium is consumed and electrical resistance increases, reducing cycle performance

Engineering Contradiction:
Improveanode protectionVSAvoidlithium consumption and electrical resistance
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

A thin, flexible protective coating is applied to the silicon-based particles. This thin film provides adequate protection while minimizing lithium consumption and maintaining low electrical resistance, thus improving cycle performance

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The enhanced SEI layer composition results in improved cycle life and reduced lithium consumption, leading to increased battery lifespan and charging/discharging efficiency.

Implementation Method 1

A SEI layer is a complex reaction product of the electrolyte and lithium

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Implementation Method 2

peaks in an X-ray photoelectron spectroscopy measurement of the SEI

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS20200321609A1battery
Publication Date: 2020.10.08 UMICORE(BE)
  • US20200321609A1 patent drawing

AI summary

A lithium ion battery comprising a negative electrode and an electrolyte, whereby the negative electrode comprises composite particles, whereby the composite particles comprise silicon-based domains, whereby the composite particles comprise a matrix material in which the silicon-based domains are embedded, whereby the composite particles and the electrolyte have an interface, whereby at this interface there is a SEI layer, characterized in that the SEI layer comprises one or more compounds having carbon-carbon chemical bonds and the SEI layer comprises one or more compounds having carbon-oxygen chemical bonds, whereby a ratio, defined as the area of a first peak divided by the area of a second peak, is at least 1.30, whereby the first peak and second peak are peaks in an X-ray photoelectron spectroscopy measurement of the SEI, whereby the first peak represents C—C chemical bonds and whereby the second peak represents C—O chemical bonds.