Electrolyte Additives for Silicon Anode SEI Stability

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Solution Overview

Problem

Lithium ion batteries with silicon anodes face challenges in cycle life due to large volumetric changes during charging and discharging, leading to fractures, delamination, and instability of the solid-electrolyte interphase (SEI), which results in poor coulombic efficiency and capacity retention.

Innovation Solution

Incorporating specific additives into the electrolyte formulations, such as poly(ethylene glycol) methyl ether acrylate and poly(ethylene adipate), to form a more robust SEI on silicon anodes, enhancing mechanical stability and cycle life by using a blend of high dielectric and low viscosity solvents like propylene carbonate and ethyl methyl carbonate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon anodes are used to improve energy density, then capacity increases, but cycle life deteriorates due to large volumetric changes causing fractures and delamination

Engineering Contradiction:
ImprovecapacityVSAvoidcycle life
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The electrolyte additives perform preliminary action by forming a stable SEI layer during initial cycles that prevents subsequent fractures and delamination. The additives (such as fluoroethylene carbonate and other cyclic carbonates) react first to create a protective interface that accommodates volumetric changes, preventing the harmful effects that would otherwise occur during normal cycling.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention changes the chemical composition parameters of the electrolyte by introducing specific additives (fluoroethylene carbonate at 0.5-5 wt%, and combinations with cyclic carbonates like EC, PC, GMC). These parameter changes in electrolyte composition lead to fundamentally different SEI properties that can withstand the 300% volumetric expansion of silicon anodes.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If conventional electrolytes are used with silicon anodes, then manufacturing is simple, but SEI mechanical stability deteriorates leading to continuous cracking and delamination

Engineering Contradiction:
Improveelectrolyte preparationVSAvoidSEI mechanical stability
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The electrolyte is formulated as a composite system combining multiple components: fluoroethylene carbonate (FEC) as the primary additive, and cyclic carbonates (EC, PC, GMC) as solvents. This composite electrolyte formulation creates a composite SEI structure that combines the mechanical stability from FEC with the ionic conductivity and structural support from the cyclic carbonate components.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The electrolyte additives act as intermediaries between the silicon anode and the bulk electrolyte. The FEC and cyclic carbonate molecules mediate the interface formation, creating an SEI layer that serves as an intermediate protective structure. This intermediary SEI layer absorbs mechanical stress and prevents direct contact between the silicon anode and the bulk electrolyte, preventing continuous cracking.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Use of energy by moving object

If silicon particles undergo large volumetric changes during cycling, then lithium capacity is achieved, but particle integrity deteriorates resulting in electrically isolated fragments

Engineering Contradiction:
Improvelithium capacityVSAvoidparticle integrity
Core Design Contradiction:
Use of energy by moving objectVSStability of the object's composition

Solution Approach 1:

The electrolyte additives provide beforehand cushioning by creating a compliant SEI layer that can accommodate the 300% volumetric expansion of silicon particles during lithiation. This pre-formed protective layer acts as a cushion that absorbs mechanical stress, preventing particle fracture and maintaining electrical connectivity throughout cycling.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The additives significantly improve coulombic efficiency and cycle life by forming a mechanically robust SEI, enabling the silicon anodes to withstand volumetric expansions and contractions, resulting in stable electrochemical and mechanical performance through multiple cycles.

Implementation Method 1

the solid-electrolyte interphase (SEI) that forms on the surface of silicon anode particles

Methodology Applied
Scientific EffectSolid-electrolyte interphase formation:

Implementation Method 2

liquid electrolyte solution comprising a soluble additive

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentUS10651504B2Electrolyte formulations for electrochemical cells containing a silicon electrode
Publication Date: 2020.05.12 WILDCAT DISCOVERY TECHNOLOGIES INC
  • US10651504B2 patent drawing
  • US10651504B2 patent drawing
  • US10651504B2 patent drawing

AI summary

Additives to electrolytes that enable the formation of comparatively more robust SEI films on silicon anodes. The SEI films in these embodiments are seen to be more robust in part because the batteries containing these materials have higher coulombic efficiency and longer cycle life than comparable batteries without such additives.