Void-Structured Silicon Negative Electrode for Cycle Stability

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Solution Overview

Problem

Existing lithium-ion secondary batteries using silicon as a negative electrode active material face issues with capacity retention due to expansion and contraction during charging/discharging cycles, leading to electrode cracking and decreased cycling performance.

Innovation Solution

A negative electrode structure is designed with a void around the first active material, comprising silicon, silicon oxide, or silicon carbide, and a second active material, such as graphite, with an ion conductive polymer like polyethylene oxide and conductive material, to mitigate the effects of expansion and contraction, thereby improving cycling performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon is used as the first active material to increase capacity, then the battery capacity is improved, but electrode cracking occurs due to expansion and contraction during charging/discharging cycles, leading to decreased cycling performance

Engineering Contradiction:
Improvebattery capacityVSAvoidcycling performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent introduces a porous structure with voids around the silicon particles in the negative electrode active material layer. These voids accommodate the expansion and contraction of silicon during charging and discharging cycles, preventing electrode cracking and maintaining cycling performance while preserving high capacity.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent designs the negative electrode structure with pre-formed voids around silicon particles before cycling begins. These voids act as cushioning spaces that absorb the mechanical stress of silicon expansion and contraction, preventing structural failure and maintaining electrode integrity throughout cycling.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Difficulty of detecting and measuring

If the negative electrode structure is made dense to improve conductivity, then electrical conductivity is improved, but expansion and contraction during charging/discharging cause electrode cracking and reduced capacity retention

Engineering Contradiction:
Improveelectrical conductivityVSAvoidcapacity retention
Core Design Contradiction:
Difficulty of detecting and measuringVSReliability

Solution Approach 1:

The patent employs a controlled porous structure with voids around active material particles. This porous design maintains adequate electrical conductivity through the conductive material network while providing necessary space for volume changes, thereby preventing cracking and preserving capacity retention over cycling.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent creates a composite negative electrode structure combining silicon particles, conductive material, binder, and voids. This composite architecture balances electrical conductivity with mechanical flexibility, allowing the electrode to accommodate expansion/contraction while maintaining conductive pathways for electron transport.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The voids in the electrode structure reduce the influence of expansion and contraction, enhancing capacity retention and maintaining high cycling performance by suppressing electrode cracking.

Implementation Method 1

an ion conductive polymer, and a conductive material

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Data Source

PatentUS20250233155A1Negative Electrode, Lithium-Ion Secondary Battery, and Method of Producing Negative Electrode
Publication Date: 2025.07.17 TOYOTA JIDOSHA KK
  • US20250233155A1 patent drawing
  • US20250233155A1 patent drawing
  • US20250233155A1 patent drawing

AI summary

A negative electrode includes: a negative electrode current collector; and a negative electrode active material layer, wherein the negative electrode active material layer includes a first active material, a second active material, an ion conductive polymer, and a conductive material, and the negative electrode active material layer has a structure provided with a void around the first active material.