Silicon-Carbon Negative Electrode for Battery Capacity and Cycle Stability

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Solution Overview

Problem

Lithium-ion secondary batteries using silicon materials face challenges in achieving the same cycle stability as those using carbon materials, requiring a negative electrode that can enhance battery capacity and cycle performance.

Innovation Solution

A negative electrode comprising a negative electrode active material layer with carbon and silicon active materials coated with lithium carbonate, using binders like carboxymethyl cellulose, polyacrylic acid, and styrene-butadiene rubber to improve adhesion and stability, and incorporating carbon nanotubes for conductivity, while maintaining a specific mass ratio and crystallinity to inhibit degradation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon is used as a negative electrode active material to improve battery capacity, then the battery capacity increases significantly, but the negative electrode active material expands or shrinks during charging and discharging, making it easy to break and reducing cycle performance

Engineering Contradiction:
Improvebattery capacityVSAvoidcycle performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies the nesting principle by placing silicon particles inside a porous carbon matrix structure. The carbon matrix acts as a container that accommodates the silicon particles, allowing the silicon to expand and shrink during charging and discharging without breaking. This nested configuration resolves the contradiction by providing mechanical support to the silicon while maintaining its high capacity benefit.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent uses composite materials by combining silicon with carbon to form a silicon-carbon composite negative electrode. The carbon component provides structural stability and conductivity, while the silicon component provides high capacity. This composite structure resolves the contradiction between achieving high capacity through silicon and maintaining cycle performance through structural stability.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If the surface layer of the negative electrode active material breaks during charging and discharging, then a new surface is created increasing reaction area, but this causes decomposition reaction of electrolyte and consumes electrolyte, reducing cycle performance

Engineering Contradiction:
Improvereaction areaVSAvoidcycle performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies preliminary action by pre-forming a stable solid electrolyte interface (SEI) layer on the silicon surface before it can break and create unwanted new surfaces. The porous carbon matrix and initial coating layers ensure that the electrolyte decomposition occurs in a controlled manner during the first cycle, forming a protective SEI layer that prevents further uncontrolled electrolyte consumption during subsequent cycles.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses flexible shells and thin films by employing a porous carbon matrix that can flexibly accommodate silicon expansion and contraction. This flexible carbon structure maintains coverage over the silicon particles throughout cycling, preventing direct contact between the electrolyte and freshly exposed silicon surfaces that would otherwise cause uncontrolled decomposition reactions.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If carbon material and silicon material are mixed and calcined at high temperature to improve cycle performance, then the manufacturing process becomes more complex and energy-consuming

Engineering Contradiction:
Improvecycle performanceVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies parameter changes by optimizing the calcination temperature and atmosphere parameters to achieve the desired silicon-carbon composite structure at lower temperatures and shorter times than conventional methods. By carefully controlling parameters such as heating rate, holding time, and atmospheric composition, the patent reduces the energy consumption and manufacturing complexity while still achieving good cycle performance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly increases battery capacity and cycle performance, reducing irreversible capacity and improving first charge and discharge efficiency, leading to enhanced battery stability and energy density.

Implementation Method 1

silicon active material composed of SiOx at least partially coated with lithium carbonate

Methodology Applied
Scientific EffectSurface passivation: Adsorption

Implementation Method 2

incorporating carbon nanotubes for conductivity

Methodology Applied
Scientific EffectElectron transport: Conduction (electrical)

Implementation Method 3

negative electrode active material layer containing carbon active material and silicon active material

Methodology Applied
Scientific EffectLithium insertion/extraction: Absorption (physical)

Data Source

PatentUS9728779B2Negative electrode for non-aqueous electrolyte secondary battery and non-aqueous electrolyte secondary battery
Publication Date: 2017.08.08 SHIN ETSU CHEMICAL CO LTD
  • US9728779B2 patent drawing
  • US9728779B2 patent drawing
  • US9728779B2 patent drawing

AI summary

The present invention provides a negative electrode for a non-aqueous electrolyte secondary battery, the negative electrode comprising a negative electrode active material layer containing: negative electrode active materials including carbon active material and silicon active material composed of SiOx at least partially coated with lithium carbonate where 0.5≦x≦1.6; and binders including carboxymethyl cellulose or metal salt thereof, polyacrylic acid or metal salt thereof, and styrene-butadiene rubber or polyvinylidene fluoride, and a non-aqueous electrolyte secondary battery including this negative electrode. The negative electrode can increase the battery capacity and improve the cycle performance and first charge and discharge efficiency.