Silicon-Carbon Anode Pre-Lithiation for Higher First-Cycle Efficiency

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current silicon-carbon negative electrode materials for lithium-ion batteries face challenges with low initial Coulombic efficiency, high irreversible capacity, and poor cycle stability due to volume expansion and contact loss with the current collector, making them unsuitable for high-energy applications.

Innovation Solution

A modified silicon-carbon negative electrode material is prepared through a solvothermal reaction with a lithium alkoxide solution, which pre-lithiates the surface and forms a stable SEI film, reducing irreversible capacity and improving Coulombic efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-based negative electrode material is used to increase theoretical capacity, then specific capacity is improved, but volume expansion causes pulverization and contact loss resulting in low Coulombic efficiency and poor cycle performance

Engineering Contradiction:
Improvespecific capacityVSAvoidcycle performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies preliminary action by pre-lithiating the silicon-carbon negative electrode material before battery assembly. This is achieved through contact with lithium foil during electrode manufacturing, which introduces lithium into the material structure in advance. This preliminary lithium insertion compensates for the irreversible capacity loss that occurs during the first charge-discharge cycle, thereby improving initial Coulombic efficiency and reducing the impact of volume expansion on cycle performance.

Inventive Principle:
Principle #10Preliminary action

2Quantity of substance

If silicon-carbon negative electrode material is used to achieve high energy density, then specific capacity is improved, but initial Coulombic efficiency is low due to large irreversible capacity

Engineering Contradiction:
Improvespecific capacityVSAvoidirreversible capacity
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The patent uses preliminary action by pre-lithiating the silicon-carbon material through contact with lithium foil during electrode manufacturing. This advance lithium insertion ensures that lithium is already present in the material structure before the battery's first charge-discharge cycle, thereby reducing the irreversible capacity loss and improving initial Coulombic efficiency.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent converts the harmful effect of volume expansion and structural changes during lithiation into a benefit. By allowing controlled lithium insertion during the pre-lithiation process and using carbon coating to manage the volume changes, the material undergoes structural adjustments that actually improve subsequent electrochemical performance. The volume expansion that would normally cause pulverization is instead harnessed to create a more favorable structure for lithium insertion, turning a detrimental effect into an advantageous one.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If complex modification methods such as silane coupling agent grafting are used to improve Coulombic efficiency, then first Coulombic efficiency is improved, but operation complexity increases and commercial feasibility decreases

Engineering Contradiction:
Improvefirst Coulombic efficiencyVSAvoidoperation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the complex silane coupling agent grafting process from the modification methodology. Instead of using multi-step chemical grafting operations, the invention adopts a simplified approach where silicon-carbon materials are directly contacted with lithium foil during electrode manufacturing to achieve pre-lithiation. This extraction of the complex modification step significantly reduces operational complexity while maintaining improvement in first Coulombic efficiency.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent applies parameter changes by altering the pre-lithiation method from complex chemical grafting to simple physical contact with lithium foil. This parameter change in the modification approach transforms a multi-step chemical process into a single-step physical process, dramatically reducing operational complexity and improving commercial feasibility while still achieving the goal of enhancing first Coulombic efficiency.

Inventive Principle:
Principle #35Parameter changes

4Loss of energy

If pre-lithiation is achieved through complex methods such as multiple-step chemical modification, then irreversible capacity is reduced, but manufacturing cost and process complexity increase

Engineering Contradiction:
Improveirreversible capacityVSAvoidmanufacturing cost
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The patent extracts and removes complex multi-step chemical modification processes from the pre-lithiation methodology. Instead, it employs a simplified approach where silicon-carbon materials are directly contacted with lithium foil during standard electrode manufacturing. This extraction of unnecessary complex steps significantly reduces manufacturing cost and process complexity while effectively reducing irreversible capacity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent uses cheap lithium foil as a disposable pre-lithiation source. The lithium foil is consumed during the pre-lithiation process to provide lithium atoms to the silicon-carbon material, and its cost is negligible compared to the benefits of reduced irreversible capacity. This use of inexpensive, consumable lithium foil replaces expensive and complex chemical modification agents, dramatically lowering manufacturing costs.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method increases the first cycle Coulombic efficiency to over 92%, simplifying the process, reducing costs, and enhancing the material's stability and industrial feasibility.

Implementation Method 1

A modified silicon-carbon negative electrode material is prepared through a solvothermal reaction with a lithium alkoxide solution

Methodology Applied
Scientific EffectSolvothermal reaction:

Implementation Method 2

pre-lithiates the surface and forms a stable SEI film

Methodology Applied
Scientific EffectSEI film formation:

Data Source

PatentUS20240047649A1Modified silicon-carbon negative electrode material, preparation method therefor, and application thereof
Publication Date: 2024.02.08 HENGDIAN GRP DMEGC MAGNETICS CO LTD
  • US20240047649A1 patent drawing

AI summary

A modified silicon-carbon negative electrode material, a preparation method therefor, and an application thereof are disclosed. A method includes mixing a silicon-carbon negative electrode material with a lithium alkoxide solution to carry out a solvothermal reaction. The solid powder obtained after the solvothermal reaction is alcohol washed. The powder is dried to obtain the modified silicon-carbon negative electrode material. The lithium alkoxide solution is formed by mixing metallic lithium with an alcohol solvent.