Silicon-Carbon Battery Electrolyte for Durable Flexible SEI Films

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Solution Overview

Problem

Developing an electrolyte for lithium-ion batteries of a silicon-carbon system that can alleviate large cyclic expansion of the silicon-based negative electrode, while maintaining both high-temperature and low-temperature performance, and improving cycle life and safety performance.

Innovation Solution

An electrolyte comprising lithium trifluoromethyl triethyl borate, prop-1-ene-1,3-sultone, and fluoroethylene carbonate, combined with an organic solvent and lithium salt, forms a strong and flexible SEI film, enhancing the battery's high-temperature and low-temperature performance and safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional electrolyte additives are used to form SEI film, then the SEI film can be formed, but it cannot withstand damage caused by silicon-based negative electrode expansion in cycling process

Engineering Contradiction:
ImproveSEI film durabilityVSAvoidSEI film flexibility
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent employs a composite additive system comprising fluoroethylene carbonate (FEC) combined with cyclic carbonates (EC, PC) and chain carbonates (DMC, DEC). This composite electrolyte formulation creates a synergistic SEI film that combines the mechanical strength from FEC with the flexibility and ionic conductivity from cyclic and chain carbonates, enabling the SEI to withstand silicon electrode expansion while maintaining electrochemical performance.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes the concentration ratios of different additives to achieve the desired SEI properties. Specifically, FEC is used at 5-20 wt% of total carbonate, with EC at 10-30%, PC at 5-20%, DMC at 20-40%, and DEC at 20-40%. These parameter adjustments enable precise control over SEI film composition, balancing strength and flexibility to accommodate silicon electrode volume changes during cycling.

Inventive Principle:
Principle #35Parameter changes

2Temperature

If high-temperature additive is used in the electrolyte, then the high-temperature performance can be improved, but the impedance increases and low-temperature performance is seriously affected

Engineering Contradiction:
Improvehigh-temperature performanceVSAvoidlow-temperature performance
Core Design Contradiction:
TemperatureVSAdaptability or versatility

Solution Approach 1:

The patent uses a multi-component carbonate system where each component serves multiple functions: FEC provides thermal stability and SEI formation at high temperatures, while cyclic carbonates (EC, PC) and chain carbonates (DMC, DEC) ensure low-temperature ionic conductivity and overall electrochemical stability. This universal electrolyte composition simultaneously addresses both high- and low-temperature performance requirements without significant impedance increase.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The synergistic effect of the additives significantly prolongs the cycle life and improves both high-temperature and low-temperature performance, along with safety performance of the lithium-ion battery.

Implementation Method 1

form a strong and flexible Solid Electrolyte Interphase (SEI) film that can withstand damage caused by expansion of a silicon-based negative electrode

Methodology Applied
Scientific EffectSolid Electrolyte Interphase formation:

Implementation Method 2

playing a role in transporting Li+ in the lithium-ion batteries of a silicon-carbon system

Methodology Applied
Scientific EffectIon transport: Ion Exchange

Implementation Method 3

maintain reversible lithium ion intercalation

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Data Source

PatentUS12609356B2Electrolyte suitable for lithium-ion battery of silicon-carbon system and lithium-ion battery
Publication Date: 2026.04.21 ZHUHAI COSMX BATTERY CO LTD
  • US12609356B2 patent drawing

AI summary

Disclosed are an electrolyte suitable for a lithium-ion battery of a silicon-carbon system and a lithium-ion battery. The electrolyte provided in the present disclosure includes an organic solvent, an additive, and a lithium salt, where the additive includes lithium trifluoromethyl triethyl borate, prop-1-ene-1,3-sultone, and fluoroethylene carbonate. The combined use of the additive may significantly prolong the cycle life of a silicon-carbon battery, and enables the silicon-carbon battery to have both high-temperature/low-temperature performance and safety performance, so that the silicon-carbon battery is enabled to be more suitable for large-scale commercial production.