Silicon-Carbon Anode Electrolyte for Low-Gas Lithium-Ion Cycling

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Solution Overview

Problem

Silicon-based materials in lithium-ion batteries experience significant volume changes during charge and discharge, leading to deformation, cracking, increased side reactions, and safety issues such as gas and heat generation, which affect kinetic performance and cycling stability.

Innovation Solution

Incorporating a silicon-carbon material with a specific sphericity of 0.5-1 and a sulfur-containing heterocyclic compound in the electrolyte solution, along with a carboxylate ester solvent, to form a uniform solid electrolyte interface membrane, thereby stabilizing the silicon-based negative electrode and enhancing thermal safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-based materials are used in the negative electrode to increase energy density, then the battery capacity increases, but the volume expansion and cracking occur during charge and discharge

Engineering Contradiction:
Improvelithium ion storage capacityVSAvoidelectrode structural stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent embeds silicon-based materials within a porous carbon substrate structure, creating a nested configuration where silicon particles are contained within the carbon matrix. This nesting approach allows the silicon to expand and contract during lithium insertion/extraction while being constrained by the surrounding carbon structure, preventing electrode deformation and cracking while maintaining high lithium ion storage capacity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent employs a porous carbon substrate with controlled pore structure to host silicon-based materials. The porous structure provides sufficient space for silicon volume expansion during charging while maintaining structural integrity. The pores act as buffer zones that accommodate the expansion stress, preventing cracking and maintaining electrode stability throughout cycling.

Inventive Principle:
Principle #31Porous materials

2Quantity of substance

If silicon-based materials are used to increase capacity, then energy density improves, but side reactions increase leading to gas and heat generation

Engineering Contradiction:
Improvelithium ion storage capacityVSAvoidgas and heat generation
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent introduces a sulfur-containing heterocyclic compound as an intermediary substance in the electrolyte that mediates the interaction between silicon-based materials and the electrolyte solution. This compound facilitates the formation of a stable protective film on the silicon surface, which acts as a barrier to prevent direct contact between silicon and electrolyte, thereby suppressing side reactions, gas evolution, and heat generation while allowing lithium ion transport.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If conventional electrolyte composition is used, then basic battery function is maintained, but kinetic performance and cycling stability are insufficient

Engineering Contradiction:
Improvecycling stabilityVSAvoidlithium ion transport kinetics
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent modifies the electrolyte composition by incorporating specific ratios of carboxylate ester solvent and sulfur-containing heterocyclic compound. This parameter change in the electrolyte formulation enables the formation of an optimized solid electrolyte interface membrane that simultaneously improves lithium ion transport kinetics and enhances cycling stability. The specific composition parameters create a balanced interface layer that facilitates fast ion transfer while maintaining structural integrity over extended cycling.

Inventive Principle:
Principle #35Parameter changes

4Quantity of substance

If silicon-based materials are used to increase capacity, then energy density improves, but SEI membrane thickening occurs increasing internal resistance

Engineering Contradiction:
Improvelithium ion storage capacityVSAvoidinternal resistance
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The sulfur-containing heterocyclic compound acts as an intermediary that directs the formation of a thin and uniform SEI membrane on the silicon-based material surface. This intermediary substance ensures that the SEI layer forms preferentially from the heterocyclic compound rather than from continuous electrolyte decomposition, resulting in a thinner, more stable interface membrane that maintains low internal resistance while protecting the silicon from further degradation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves kinetic performance, cycling stability, and thermal safety by reducing volume expansion and suppressing gas generation, resulting in a more stable and safer lithium-ion battery.

Implementation Method 1

the silicon-carbon material comprises a porous carbon substrate and a silicon material distributed within pores of the porous carbon substrate

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

by adding a carboxylate ester solvent and a sulfur-containing heterocyclic compound to an electrolyte solution... to form a uniform solid electrolyte interface membrane

Methodology Applied
Scientific EffectDeposition: Deposition (physical)

Data Source

PatentUS20260088353A1Lithium-ion secondary battery
Publication Date: 2026.03.26 ZHUHAI COSMX BATTERY CO LTD
  • US20260088353A1 patent drawing
  • US20260088353A1 patent drawing
  • US20260088353A1 patent drawing

AI summary

The present disclosure relates to a lithium-ion secondary battery. The battery comprises a negative electrode plate, comprising a negative electrode active material which comprises a silicon-carbon material. the silicon-carbon material comprises a porous carbon substrate and a silicon material distributed within pores of the porous carbon substrate; and the sphericity of the silicon-carbon material is denoted as Q, with the sphericity Q being 0.5-1. the electrolyte solution comprises a carboxylate ester solvent and a sulfur-containing heterocyclic compound, wherein the mass percentages of the carboxylate ester solvent and the sulfur-containing heterocyclic compound are denoted as E % and S %, respectively, based on the total mass of the electrolyte solution; and E and S satisfy 10≤E/S≤100, which can enable lithium-ion batteries to have a good kinetic performance, a higher energy density, a better cycling stability and a better thermal safety performance.