Silicon-CNT Anode Structure for Cycle-Stable Lithium Batteries

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Solution Overview

Problem

Rechargeable lithium batteries face challenges in achieving high capacity and cycle-life characteristics due to the large volume expansion of silicon-based active materials during charge and discharge, leading to disconnection between active materials and reduced efficiency.

Innovation Solution

A negative active material comprising a core of silicon and a first carbon nanotube, surrounded by an amorphous carbon coating layer, with a second carbon nanotube adhered to the coating layer, optimizing the conductivity and contact between materials to enhance efficiency and cycle-life characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If silicon-based active materials are used to increase capacity, then energy density is improved, but volume expansion during charge and discharge causes disconnection between active materials

Engineering Contradiction:
Improveenergy densityVSAvoidconnection stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

Carbon nanotubes are embedded within the silicon particle core, forming a nested structure where the nanotubes are contained inside the silicon matrix. This nested configuration allows the conductive network to be integrated within the active material itself, maintaining electrical connectivity even when silicon expands during lithiation.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The invention creates a composite structure combining silicon (active material) with carbon nanotubes (conductive additive). This composite material integrates the high capacity of silicon with the dimensional stability and conductivity of carbon nanotubes, resolving the contradiction between energy density and connection stability.

Inventive Principle:
Principle #40Composite materials

2Duration of action of stationary object

If carbon nanotubes are added to improve conductivity and maintain connections, then cycle-life characteristics are improved, but device complexity increases

Engineering Contradiction:
Improvecycle-life characteristicsVSAvoidstructure complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The invention merges the functions of the active material (silicon) and the conductive network (carbon nanotubes) into a single integrated composite particle. By combining these components during the granulation process, the patent eliminates the need for separate conductive additive layers or complex multi-step assembly procedures, thus improving cycle-life without significantly increasing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If carbon nanotubes are dispersed in solvent and added to silicon particles, then conductivity is improved, but manufacturing precision is reduced

Engineering Contradiction:
ImproveconductivityVSAvoiddispersion uniformity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The carbon nanotubes are pre-dispersed in a solvent to create a uniform suspension before being combined with silicon particles. This preliminary dispersion action ensures that nanotubes are evenly distributed in the liquid phase, preventing agglomeration and enabling uniform incorporation into the silicon matrix during subsequent granulation, thus maintaining both conductivity and manufacturing precision.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution significantly improves the initial efficiency and cycle-life characteristics of rechargeable lithium batteries by maintaining effective connections between active materials, outperforming configurations where carbon nanotubes are only in the core or only adhered to the coating layer.

Implementation Method 1

a core including silicon and a first carbon nanotube, an amorphous carbon coating layer surrounding the core, and a second carbon nanotube adhered to the amorphous carbon coating layer

Methodology Applied
Scientific EffectCarbon nanotube structural stability: Carbon Nanotubes

Data Source

PatentUS20240243261A1Negative active material for rechargeable lithium battery and rechargeable lithium battery including same
Publication Date: 2024.07.18 SAMSUNG SDI CO LTD
  • US20240243261A1 patent drawing
  • US20240243261A1 patent drawing
  • US20240243261A1 patent drawing

AI summary

A negative active material for a rechargeable lithium battery, the negative active material including a core having silicon and a first carbon nanotube, an amorphous carbon coating layer surrounding the core, and a second carbon nanotube adhered to the amorphous carbon coating layer.