Silicon-Composite Negative Electrode Structure for Capacity Retention

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Solution Overview

Problem

Silicon-containing materials in secondary batteries experience significant expansion and contraction during charge and discharge cycles, leading to void formation and cracks, which isolate parts of the material and reduce capacity over time.

Innovation Solution

A secondary battery design incorporating a negative electrode with a carbon material, a first silicon-containing material with a silicate phase, and a second silicon-containing material with a carbon phase, where the first silicon phases are dispersed in the silicate phase and the second silicon phases are dispersed in the carbon phase, forming a sea-island structure to maintain contact points and alleviate stress.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-containing material is used as negative electrode active material to achieve high theoretical capacity density, then battery energy density is improved, but expansion and contraction during charge-discharge causes void formation and cracking, leading to decreased capacity

Engineering Contradiction:
Improvebattery energy densityVSAvoidcapacity retention
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The negative electrode active material is segmented into multiple components: silicon-containing particles (high capacity), carbon material (structural stability), and conductive agent (electrical connectivity). This segmentation allows each component to fulfill its specific function while collectively resolving the contradiction between high energy density and capacity retention.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A composite negative electrode is constructed combining silicon-containing material, carbon material, and conductive agent. The carbon matrix provides structural stability during silicon expansion/contraction, while the conductive agent maintains electrical pathways. This composite structure enables both high energy density from silicon and reliable capacity retention through carbon's mechanical stability.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If silicon-containing material undergoes expansion and contraction during charge-discharge, then high capacity is achieved, but contact points between material and surrounding gradually decrease, isolating parts of the material

Engineering Contradiction:
ImprovecapacityVSAvoidcontact point maintenance
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The conductive agent acts as an intermediary between silicon-containing particles and the carbon matrix. It maintains continuous electrical contact pathways even when silicon particles expand and contract, preventing isolation of active material. This intermediary ensures stable composition and sustained capacity throughout charge-discharge cycles.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The carbon material forms a flexible matrix that can accommodate the volume changes of silicon-containing particles during charge-discharge. This flexible carbon network maintains physical contact and structural integrity, preventing particle isolation while allowing necessary expansion and contraction for high capacity operation.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The cycle characteristics of the secondary battery are enhanced by maintaining contact points between the silicon-containing materials and their surroundings, reducing capacity loss due to voids and cracks, and improving structural stability.

Implementation Method 1

a material containing silicon (Si) that forms an alloy with lithium has been expected to be utilized as a negative electrode active material having a high theoretical capacity density

Methodology Applied
Scientific EffectAlloying with lithium:

Data Source

PatentUS12609305B2Secondary battery
Publication Date: 2026.04.21 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US12609305B2 patent drawing
  • US12609305B2 patent drawing

AI summary

A secondary battery including a positive electrode, a negative electrode, and an electrolyte. The negative electrode includes a carbon material, a first silicon-containing material, and a second silicon-containing material. The first silicon-containing material includes a silicate phase, and first silicon phases dispersed in the silicate phase. The second silicon-containing material includes a carbon phase, and second silicon phases dispersed in the carbon phase.