Silicon-Based Composite Negative Electrode Material for Lithium Battery

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Solution Overview

Problem

Silicon-based negative electrode materials for lithium-ion batteries face issues such as significant volume expansion, low initial-cycle Coulombic efficiency, and poor cycle performance due to the presence of inactive components like oxygen, leading to reduced cycle life and energy density.

Innovation Solution

A method involving in situ doping of alkali metal, alkaline earth metal, or third group elements to consume inactive components, forming silicate, which buffers volume expansion, combined with carbon coating to enhance conductivity and cycle performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-based material is used as negative electrode material, then lithium storage capacity is improved, but volume expansion occurs during lithiation process

Engineering Contradiction:
Improvelithium storage capacityVSAvoidvolume expansion
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The patent employs a core-shell structure where silicon-based active material particles are nested within an amorphous carbon coating layer. The carbon shell acts as a container that accommodates the volume expansion of silicon during lithiation while maintaining structural integrity, preventing particle crushing and electrode pulverization.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent utilizes polyhedral oligomeric silsesquoxane (POSS) as a precursor that transforms into amorphous carbon coating through thermal pyrolysis. This parameter change in the coating material's structural state (from crystalline to amorphous) allows the coating to better accommodate volume changes and maintain flexibility during battery cycling.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If silicon-based material is used as negative electrode material, then lithium storage capacity is improved, but conductivity is reduced

Engineering Contradiction:
Improvelithium storage capacityVSAvoidelectrical conductivity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent creates a composite structure combining silicon-based active material with conductive amorphous carbon coating. The carbon coating layer serves as a conductive network that facilitates electron transport while the silicon core provides high lithium storage capacity, achieving synergistic improvement in both conductivity and capacity.

Inventive Principle:
Principle #40Composite materials

3Volume of moving object

If core-shell structure is adopted, then volume expansion is relieved, but morphology is lost during electrode plate preparation

Engineering Contradiction:
Improvevolume expansion controlVSAvoidmorphology retention
Core Design Contradiction:
Volume of moving objectVSShape

Solution Approach 1:

The patent employs an amorphous carbon coating layer that functions as a flexible shell surrounding the silicon core. The amorphous structure of the carbon coating provides flexibility and deformability, allowing it to accommodate volume changes during lithiation/delithiation cycles while maintaining the overall particle morphology and preventing structural collapse during electrode fabrication.

Inventive Principle:
Principle #30Flexible shells and thin films

4Quantity of substance

If silicon monoxide material is used, then inactive component is reduced, but irreversible capacity increases

Engineering Contradiction:
Improveactive component proportionVSAvoidirreversible capacity
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The patent extracts and removes oxygen from silicon monoxide through magnesiothermic reduction, converting SiOx into pure silicon. This extraction of the inactive oxygen component increases the proportion of active silicon material that can reversibly store lithium, thereby reducing irreversible capacity loss and improving coulombic efficiency.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method significantly improves initial Coulombic efficiency and cycle performance, reducing the proportion of crystal regions, thereby enhancing the energy density and cycle life of the silicon-based composite negative electrode material.

Implementation Method 1

in situ doping of alkali metal, alkaline earth metal, or third group elements to consume inactive components, forming silicate

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 2

combined with carbon coating to enhance conductivity and cycle performance

Methodology Applied
Scientific EffectConductive coating: Conduction (electrical)

Implementation Method 3

the product silicate can buffer volume expansion generated in the lithium intercalation process

Methodology Applied
Scientific EffectVolume buffering: Elasticity

Data Source

PatentUS11637273B2Preparation method of silicon-based composite negative electrode material for lithium battery
Publication Date: 2023.04.25 BEIJING IAMETAL NEW ENERGY TECH CO LTD
  • US11637273B2 patent drawing
  • US11637273B2 patent drawing
  • US11637273B2 patent drawing

AI summary

A preparation method of silicon-based composite negative electrode material for a lithium battery includes the following steps: forming steam from a raw material A containing Si and a reducing substance raw material B capable of reacting to generate a silicate under a vacuum heating condition, condensing and depositing in a deposition system after a reaction, and then carrying out carbon coating to obtain the silicon-based composite material. A certain amount of alloy is added into the raw material B, so that a proportion of a crystal region in the silicon-based composite material can be reduced, and the initial coulombic efficiency and the cycling stability of the negative electrode material are further improved.