Silicon Composition for OLED Dark Spot Prevention

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Solution Overview

Problem

Organic light emitting devices are vulnerable to humidity due to the permeation of water molecules, leading to the formation of dark spots caused by the high reactivity and different mobility rates of the H-polymer and main polymer in the silicon composition, which affects the device's operation and lifetime.

Innovation Solution

A silicon composition comprising specific silicon compounds represented by Formulas 1 and 2, with controlled ratios of k, m, and n, is used as a filler to reduce the mobility rate of the H-polymer, preventing its reaction with the organic material and thus inhibiting the formation of dark spots.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the H-polymer is used in the silicon composition to seal the organic material layer, then the device reliability is improved by preventing humidity permeation, but the manufacturing precision deteriorates due to dark spot formation caused by high reactivity and different mobility rates

Engineering Contradiction:
Improvedevice reliabilityVSAvoiddark spot formation
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent changes the chemical parameters of the silicon composition by specifying exact formulas for the main polymer (Formula 1) and H-polymer (Formula 2), and controlling the ratio parameter (k:(m+n) between 1:0.001 to 1:0.2). This parameter control adjusts the reactivity and mobility rates to prevent dark spot formation while maintaining sealing effectiveness.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite silicon composition consisting of two different polymer components with specific chemical structures (Formula 1 and Formula 2). The composite structure allows the main polymer to provide structural stability while the H-polymer provides sealing function, with their combined properties preventing both humidity permeation and dark spot formation.

Inventive Principle:
Principle #40Composite materials

2Duration of action of stationary object

If the mobility rate of H-polymer is increased to improve sealing performance, then the device lifetime is extended by better humidity protection, but the harmful factors increase due to higher reactivity with organic material

Engineering Contradiction:
Improvedevice lifetimeVSAvoidreactivity with organic material
Core Design Contradiction:
Duration of action of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The patent controls the mobility rate parameter by adjusting the chemical structure parameters (k, m, n values) and their ratios in the polymer formulas. This ensures the H-polymer has sufficient mobility to reach and seal against humidity while its reactivity is moderated to prevent harmful reactions with the organic light-emitting material.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS8512869B2Silicon composition and organic light emitting device including the same
Publication Date: 2013.08.20 SAMSUNG DISPLAY CO LTD
  • US8512869B2 patent drawing
  • US8512869B2 patent drawing
  • US8512869B2 patent drawing

AI summary

A silicon composition with a silicon compound represented by Formula 1 and a silicon compound represented by Formula 2:wherein,R1, R2, R3, R4, R11, R12, R13, R14, R15, R16, R17, R18, and R19 are each independently a C1-C4 alkyl group,R5, R6, R7, R8, R9, and R10 are each independently hydrogen or deuterium,k, m, and n are positive integers,and the ratio of k to the sum of m and n is from about 1:0.001 to about 1:0.2;and an organic light emitting device including the same.