One-Piece Silicon Double Balance Spring for Timepiece Temperature Stability

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Solution Overview

Problem

Existing double balance springs face challenges in temperature stability and assembly difficulties due to material limitations and resonance adjustments.

Innovation Solution

A double balance spring made from silicon-based materials, featuring a one-piece design with a collet that connects two balance springs coaxially, allowing for adjustable thermo-elastic properties and simplified assembly through a manufacturing method involving selective etching and metal deposition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If materials are tested to limit temperature change influence, then temperature stability is improved, but assembly difficulties and resonance adjustment problems persist

Engineering Contradiction:
Improvetemperature stabilityVSAvoidassembly difficulty
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent merges two separate balance springs into a single integrated component where the collet is formed as one piece with both balance springs. This is achieved through a multi-layer silicon-based material structure where the collet has approximately the same section in each layer, allowing the springs to be coaxially mounted and integrated without separate assembly steps, thereby resolving the assembly difficulty while maintaining temperature stability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs silicon-based materials with specific thermo-elastic coefficients to achieve temperature stability. The use of silicon-based materials allows for controlled thermal expansion properties while enabling the complex one-piece structure to be manufactured through selective etching processes, simultaneously addressing both temperature stability and manufacturing feasibility.

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If a one-piece design is implemented, then assembly difficulties are reduced, but manufacturing precision requirements increase

Engineering Contradiction:
Improveassembly easeVSAvoidmanufacturing precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent segments the manufacturing process into distinct layers (first layer, second layer, third layer) that are selectively etched to form different components. The collet is formed by etching through multiple layers, with each layer contributing a portion of the final structure. This segmentation allows complex three-dimensional features to be created through sequential two-dimensional etching operations, reducing the overall manufacturing precision requirement compared to creating the entire structure in a single operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from two-dimensional etching operations to three-dimensional structure formation by stacking multiple etched layers. The collet extends through multiple layers with varying cross-sections, creating a complex 3D geometry through sequential 2D processing steps. This dimensional approach allows the one-piece design to be manufactured with standard precision etching equipment rather than requiring ultra-precise 3D manufacturing.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Stability of the object's composition

If silicon-based materials are used, then temperature stability is improved, but mechanical resistance decreases

Engineering Contradiction:
Improvetemperature stabilityVSAvoidmechanical resistance
Core Design Contradiction:
Stability of the object's compositionVSStrength

Solution Approach 1:

The patent uses silicon-based materials that can be oxidized to form silicon dioxide, creating a composite structure with enhanced mechanical properties. The oxidation process transforms the silicon surface into a harder, more mechanically resistant silicon dioxide layer while maintaining the underlying silicon structure's temperature stability characteristics. This composite approach allows simultaneous achievement of thermal stability and mechanical strength.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the physical and chemical parameters of the silicon-based material through oxidation treatment. By controlling the oxidation process, the material's surface properties are changed to increase mechanical resistance while the bulk material retains its temperature stability. This parameter change allows the same base material to exhibit different property profiles in different regions and under different conditions.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved temperature stability and reduced assembly complexities, enabling precise adjustment and enhanced mechanical resistance, while allowing for batch production of high-precision double balance springs.

Implementation Method 1

selectively etching at least one cavity in the top layer to define the pattern of a first part of a collet, made of silicon-based material

Methodology Applied
Scientific EffectSelective etching:

Implementation Method 2

joining an additional layer of silicon-based material to the etched top layer of the substrate

Methodology Applied
Scientific EffectMaterial joining:

Implementation Method 3

oxidising the first balance spring made of silicon-based material so as to make it more mechanically resistant and to adjust its thermo-elastic coefficient

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 4

selectively depositing at least one metal layer on the bottom layer to define the pattern of a metal part on the collet

Methodology Applied
Scientific EffectMetal deposition: Deposition (physical)

Implementation Method 5

growing said deposition by successive metal layers at least partially over the surface of the bottom layer, so as to form the metal part for receiving an arbour

Methodology Applied
Scientific EffectSuccessive deposition: Deposition (physical)

Data Source

PatentUS9459589B2One-piece double balance spring and method of manufacturing the same
Publication Date: 2016.10.04 NIVAROX FAR SA
  • US9459589B2 patent drawing
  • US9459589B2 patent drawing
  • US9459589B2 patent drawing

AI summary

The invention relates to a double balance spring (21) including, made in a layer of silicon-based material (11), a first balance spring (23) coaxially mounted on a collet (13, 27), the collet (13, 27) including an extending part (9) that projects from said balance spring and which is made in a second layer of silicon-based material (5). According to the invention, said extending part extends (17) into a third layer (7) of silicon-based material coaxially with a second balance spring (25) so as to form a one-piece double balance spring (21) made of silicon-based materials. The invention also relates to a timepiece including a balance spring of this type and the method of manufacturing the same. The invention concerns the field of timepiece movements.