Silicon Negative Electrode Additives Retard Oxidation

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Solution Overview

Problem

Conventional secondary lithium batteries using silicon as a negative active material face challenges with oxidation of silicon during charge-discharge cycles, leading to reduced charge-discharge cycle characteristics and capacity retention due to expansion and porosity changes.

Innovation Solution

Incorporating additives such as acids, acid anhydrides, and lithium salts in the positive electrode, negative electrode, or separator to create a weak-alkaline or acidic atmosphere, which retards the oxidation of silicon, thereby suppressing expansion and improving cycle characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon is used as negative active material to increase capacity, then charge/discharge capacity per unit mass and volume increases, but oxidation of silicon during charge-discharge cycles occurs leading to deterioration of cycle characteristics

Engineering Contradiction:
Improvecharge/discharge capacityVSAvoidcharge-discharge cycle characteristics
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A columnar structure is introduced as an intermediary framework between the silicon active material and the current collector. This columnar structure accommodates the expansion and shrinkage of silicon during charge-discharge cycles, preventing direct stress transmission to the current collector and reducing delamination, thereby maintaining cycle characteristics while preserving high capacity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The silicon active material is formed as a thin film with controlled thickness (1-10 μm) deposited on the current collector. This thin film configuration allows the silicon to expand and contract during cycling without generating excessive stress, while maintaining electrical contact and preventing complete detachment, thus improving cycle stability

Inventive Principle:
Principle #30Flexible shells and thin films

2Quantity of substance

If silicon thin film is used as negative active material, then superior charge/discharge capacity is achieved, but active material changes in properties and increases in porosity with repeated cycling

Engineering Contradiction:
Improvecharge/discharge capacityVSAvoidactive material properties
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The thickness of the silicon thin film is precisely controlled within the range of 1-10 μm, and the film is formed with specific physical properties (amorphous or microcrystalline structure) through sputtering or CVD methods. These parameter optimizations ensure the silicon maintains structural integrity during cycling while achieving high capacity, preventing excessive porosity development and property changes

Inventive Principle:
Principle #35Parameter changes

3Reliability

If columnar structure with gaps is provided in silicon thin film, then stress from expansion and shrinkage is reduced and delamination is prevented, but manufacturing complexity increases

Engineering Contradiction:
Improvecharge-discharge cycle characteristicsVSAvoidelectrode structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The silicon thin film is segmented into a columnar structure with vertical gaps extending through the film thickness. This segmentation allows independent movement of each column during expansion and shrinkage, reducing internal stress and preventing delamination. The columnar structure is formed through controlled deposition processes that create self-organizing patterns, achieving stress relief without excessive manufacturing complexity

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of these additives effectively retards silicon oxidation, enhancing charge-discharge cycle characteristics and maintaining capacity retention by preventing excessive swelling and delamination of the active material from the current collector.

Implementation Method 1

oxidation of silicon during operation of a battery... oxidation of silicon during charge-discharge cycles... an atmosphere surrounding silicon is rendered weak-alkaline or acidic

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS7923148B2Nonaqueous electrolyte secondary battery including a negative electrode containing silicon and an additive which retards oxidation of silicon during battery operation
Publication Date: 2011.04.12 PANASONIC ENERGY CO LTD
  • US7923148B2 patent drawing
  • US7923148B2 patent drawing
  • US7923148B2 patent drawing

AI summary

Disclosed is a nonaqueous electrolyte secondary battery which has a negative electrode containing silicon as a negative active material, a positive electrode containing a positive active material, a nonaqueous electrolyte and a separator. Characteristically, an additive which retards oxidation of silicon during operation of the battery is contained either in an interior or surface portion of the positive electrode, or in an interior or surface portion of the negative electrode, or in an interior or surface portion of the separator.