Silicon Negative Electrode Structure for Conductive Cycle Stability

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Solution Overview

Problem

Existing secondary batteries do not achieve sufficient battery characteristics, particularly in terms of energy density and durability, due to limitations in the configuration of the negative electrode.

Innovation Solution

The negative electrode includes a carbon-containing layer and a negative electrode active material layer with a silicon-containing material and an N-vinylacetamide polymer binder, which improves electrical conductivity, adherence, and physical strength, thereby enhancing battery performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-containing material is used as negative electrode active material to increase energy density, then battery capacity is improved, but electrode structure stability deteriorates due to expansion and contraction during charging and discharging

Engineering Contradiction:
Improvebattery capacityVSAvoidelectrode structure stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent employs a flexible polymer binder (polyacrylic acid or carboxymethyl cellulose) that can accommodate the expansion and contraction of silicon-containing materials during charging and discharging cycles. This flexible binder maintains electrode structure stability while allowing the silicon material to undergo volume changes, thus resolving the contradiction between high capacity and structural stability.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent creates a composite negative electrode structure combining silicon-containing particles with carbon materials and polymer binders. This composite approach allows the silicon to provide high capacity while the carbon matrix and flexible binder maintain structural integrity during cycling, preventing electrode degradation.

Inventive Principle:
Principle #40Composite materials

2Strength

If polymer binder content is increased to improve adherence and physical strength, then electrode structural stability is improved, but electrical conductivity deteriorates

Engineering Contradiction:
Improvephysical strengthVSAvoidelectrical conductivity
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent optimizes the binder content to a specific range (1-5 wt% relative to silicon-containing material) to achieve the best balance between mechanical strength and electrical conductivity. Additionally, the binder is crosslinked through heating treatment to enhance strength while minimizing conductivity loss, demonstrating parameter optimization to resolve the contradiction.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies binder and conductive material in specific proportions and distributions within the electrode structure. By locally optimizing the composition around silicon particles with conductive carbon materials and appropriate binder amounts, the electrode achieves both mechanical integrity and electrical conductivity without uniform increases in binder content.

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If aqueous thickener is added to improve slurry viscosity and coating quality, then manufacturing precision is improved, but battery characteristic deteriorates due to insufficient performance

Engineering Contradiction:
Improvecoating qualityVSAvoidbattery characteristic
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent removes aqueous thickeners from the electrode slurry formulation entirely, using only water as solvent. This extraction of harmful thickeners eliminates their negative impact on battery performance while maintaining adequate coating quality through optimized slurry composition with polymer binder and conductive material, thus resolving the contradiction between coating quality and battery characteristic.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS20250273680A1Negative electrode for secondary battery, and secondary battery
Publication Date: 2025.08.28 MURATA MFG CO LTD
  • US20250273680A1 patent drawing
  • US20250273680A1 patent drawing
  • US20250273680A1 patent drawing

AI summary

A secondary battery includes a positive electrode, a negative electrode, and an electrolytic solution. The negative electrode includes a carbon-containing layer, and a negative electrode active material layer provided on the carbon-containing layer. The negative electrode active material layer includes a negative electrode active material including a silicon-containing material, and a negative electrode binder including a N-vinylacetamide polymer.