Silicon Negative Electrode Co-Doping for Battery Life and Thermal Stability

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Solution Overview

Problem

Conventional lithium secondary batteries using carbon-based negative electrode materials have low energy density, and silicon-based alternatives suffer from poor battery life characteristics due to volume expansion and lack of thermal stability.

Innovation Solution

A silicon-based negative electrode material co-doped with iron and aluminum, where the elemental contents satisfy specific ratios, is used to enhance life characteristics and thermal stability, along with the inclusion of artificial graphite and single-walled carbon nanotubes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-based negative electrode material is used to improve energy density, then capacity increases, but volume expansion occurs during charging and discharging leading to poor battery life

Engineering Contradiction:
ImprovecapacityVSAvoidbattery life
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The patent applies composite materials by combining silicon-based active material with carbon materials (graphite, carbon nanotubes, or carbon fibers) to form a composite negative electrode. This composite structure allows the silicon to provide high capacity while the carbon matrix constrains volume expansion and maintains structural integrity during charging-discharging cycles, thereby extending battery life.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent employs carbon-based shell structures (graphite coating, carbon nanotube networks, or carbon fiber matrices) that act as flexible constraints around the silicon particles. These carbon shells accommodate the volume expansion of silicon during lithiation while preventing particle fragmentation and maintaining electrical conductivity, thus improving both capacity retention and battery lifespan.

Inventive Principle:
Principle #30Flexible shells and thin films

2Quantity of substance

If silicon-based negative electrode material is used to improve energy density, then capacity increases, but thermal stability deteriorates

Engineering Contradiction:
ImprovecapacityVSAvoidthermal stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent uses composite materials combining silicon with thermally stable carbon materials (graphite, carbon nanotubes, or carbon fibers). The carbon component provides thermal stability and structural framework that prevents uncontrolled reactions at elevated temperatures, while silicon maintains its high capacity contribution, achieving both high energy density and thermal safety.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The carbon material acts as an intermediary between silicon particles and the electrolyte/environment. This intermediary layer provides thermal stability and prevents direct exposure of silicon to harsh conditions, thereby improving thermal stability while allowing silicon to function at high capacity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If graphite-based negative electrode is used to ensure stability, then thermal stability is maintained, but energy density decreases

Engineering Contradiction:
Improvethermal stabilityVSAvoidenergy density
Core Design Contradiction:
Stability of the object's compositionVSQuantity of substance

Solution Approach 1:

The patent creates a composite negative electrode combining graphite (providing thermal stability) with silicon-based active material (providing high capacity). The graphite component ensures thermal stability and structural integrity, while the silicon component contributes high theoretical capacity, achieving a balance between stability and energy density that exceeds pure graphite electrodes.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent merges the advantages of graphite (thermal stability, structural integrity) with silicon (high theoretical capacity of 3580 mAh/g) into a single composite electrode system. This merging allows the electrode to simultaneously exhibit thermal stability from graphite and high energy density from silicon, overcoming the limitations of using either material alone.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The co-doping of iron and aluminum improves the silicon-based negative electrode's thermal stability and kinetic properties, resulting in enhanced capacity retention and uniform voltage distribution, thereby improving the battery's life characteristics and thermal stability.

Implementation Method 1

A silicon-based negative electrode active material co-doped with iron and aluminum

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 2

heat treating the product of the process a), thereby preparing a negative electrode active material co-doped with iron and aluminum

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Data Source

PatentUS12424613B2Negative electrode for lithium secondary battery and method of manufacturing the same
Publication Date: 2025.09.23 SK ON CO LTD
  • US12424613B2 patent drawing
  • US12424613B2 patent drawing
  • US12424613B2 patent drawing

AI summary

Provided are a negative electrode for a lithium secondary battery and a method of manufacturing the same. The negative electrode for a lithium secondary battery according to an embodiment of the present invention includes a silicon-based material doped with lithium having a content A, iron having a content B, and aluminum having a content C,wherein, by ICP analysis,5,000 ppm≤A≤150,000 ppm,5 ppm≤B≤1,500 ppm,2.5 ppm≤C≤1,000 ppm.