Silicon Negative Electrode Particle Mix for Density-Stress Balance

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Solution Overview

Problem

Existing negative electrode active materials in electricity storage devices face challenges in achieving a balance between high filling density and avoiding internal stress, as high circularity materials increase density but reduce voids, while low circularity materials provide voids but are prone to cracking, leading to reduced capacity and specific surface area.

Innovation Solution

Incorporating first and second particles with specific circularity and size ratios in the negative electrode active material layer, where the first particles have an average circularity of 0.5 to 0.9 and the second particles exceed 0.9, with a particle diameter ratio of 0.1 to 1, to enhance specific surface area and maintain proper voids, thereby reducing internal stress and capacity retention issues.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If high circularity particles are used to increase filling density, then the negative electrode active material layer achieves high density, but the specific surface area is reduced and internal stress increases

Engineering Contradiction:
Improvefilling densityVSAvoidspecific surface area
Core Design Contradiction:
Quantity of substanceVSArea of moving object

Solution Approach 1:

The negative electrode active material is segmented into two distinct particle types: first particles with moderate circularity (0.5-0.9) providing structural stability and void spaces, and second particles with high circularity (>0.9) providing filling density. This segmentation allows each particle type to fulfill different functional requirements simultaneously.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the negative electrode active material layer have different particle compositions. The first particles with moderate circularity are distributed throughout to provide void spaces and maintain specific surface area, while second particles with high circularity are distributed to increase filling density in specific regions, creating local quality variations that resolve the contradiction.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If high circularity particles are used to increase filling density, then the negative electrode active material layer achieves high density, but internal stress increases leading to capacity reduction

Engineering Contradiction:
Improvefilling densityVSAvoidcapacity retention
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The negative electrode active material is segmented into two distinct particle types: first particles with moderate circularity (0.5-0.9) providing structural stability and void spaces, and second particles with high circularity (>0.9) providing filling density. This segmentation allows each particle type to fulfill different functional requirements simultaneously.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the parameter distribution of particle circularity by introducing a bimodal distribution with first particles having moderate circularity (0.5-0.9) and second particles having high circularity (>0.9). This parameter change allows the system to achieve high filling density while maintaining capacity retention through the presence of first particles with optimal stress-resistant properties.

Inventive Principle:
Principle #35Parameter changes

3Area of moving object

If low circularity particles are used to provide voids, then the specific surface area is maintained, but the filling density is reduced

Engineering Contradiction:
Improvespecific surface areaVSAvoidfilling density
Core Design Contradiction:
Area of moving objectVSQuantity of substance

Solution Approach 1:

The negative electrode active material is segmented into two distinct particle types: first particles with moderate circularity (0.5-0.9) providing structural stability and void spaces, and second particles with high circularity (>0.9) providing filling density. This segmentation allows each particle type to fulfill different functional requirements simultaneously.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention merges two different particle types with complementary properties into a single negative electrode active material system. The first particles with moderate circularity and the second particles with high circularity are combined in specific ratios to achieve both high specific surface area and high filling density, resolving the contradiction between these two parameters.

Inventive Principle:
Principle #5Merging (Combining)

4Area of moving object

If low circularity particles are used to provide voids, then the specific surface area is maintained, but the filling density is reduced

Engineering Contradiction:
Improvespecific surface areaVSAvoidfilling density
Core Design Contradiction:
Area of moving objectVSQuantity of substance

Solution Approach 1:

The negative electrode active material is segmented into two distinct particle types: first particles with moderate circularity (0.5-0.9) providing structural stability and void spaces, and second particles with high circularity (>0.9) providing filling density. This segmentation allows each particle type to fulfill different functional requirements simultaneously.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention merges two different particle types with complementary properties into a single negative electrode active material system. The first particles with moderate circularity and the second particles with high circularity are combined in specific ratios to achieve both high specific surface area and high filling density, resolving the contradiction between these two parameters.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20240413306A1Electricity storage device
Publication Date: 2024.12.12 PRIME PLANET ENERGY & SOLUTIONS INC
  • US20240413306A1 patent drawing
  • US20240413306A1 patent drawing
  • US20240413306A1 patent drawing

AI summary

Provided is a technology that realizes a more preferable specific surface area in a negative electrode active material layer including silicon. An electricity storage device disclosed herein includes a negative electrode active material layer including a negative electrode active material. The negative electrode active material includes first particles including silicon and second particles that include silicon and are different from the first particles. An average circularity CR1 of the first particles is 0.5 or more and 0.9 or less. An average circularity CR2 of the second particles is more than 0.9. A ratio (D1/D2) between an average particle diameter D1 of the first particles and an average particle diameter D2 of the second particles is 0.1 or more and less than 1.