Silicon Negative Electrode with Side-Bonded CNTs for Volume Change

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Solution Overview

Problem

Lithium secondary batteries with silicon-based active materials face challenges in maintaining conductivity due to the breakage of single-walled carbon nanotubes during volume expansion and contraction, leading to reduced battery capacity and life characteristics.

Innovation Solution

A negative electrode active material layer is developed using a silicon-based active material with a carbon nanotube structure where 2 to 5,000 single-walled carbon nanotube units are bonded side by side, forming a network structure to maintain conductivity and resist breakage, and is included in an amount of 0.01 wt % to 1.0 wt % in the negative electrode active material layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If single-walled carbon nanotubes are used as conductive agent, then conductivity of negative electrode is improved, but carbon nanotubes break during volume expansion and contraction of silicon-based active material, leading to reduced battery life

Engineering Contradiction:
Improvebattery lifeVSAvoidcarbon nanotube integrity
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent uses a composite conductive agent consisting of both single-walled carbon nanotubes and carbon black. The carbon black acts as a buffer that absorbs mechanical stress during silicon expansion and contraction, protecting the carbon nanotube network from breakage while maintaining conductivity. This composite approach allows the system to benefit from the high conductivity of carbon nanotubes while mitigating their fragility through the presence of more resilient carbon black particles.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If silicon-based active material is used to improve battery capacity, then capacity increases, but excessive volume expansion occurs during charge and discharge, causing carbon nanotube breakage

Engineering Contradiction:
Improvebattery capacityVSAvoidvolume expansion of silicon-based active material
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The patent modifies the conductive agent composition by introducing carbon black alongside carbon nanotubes. This parameter change in the conductive agent system allows it to accommodate the volume changes of silicon-based active material. The carbon black particles fill spaces and provide a compliant matrix that absorbs expansion stress, enabling the silicon to undergo volume changes without breaking the conductive network.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If conventional conductive agents are used, then manufacturing is simple, but conductivity is insufficient and battery capacity is limited

Engineering Contradiction:
Improvebattery capacityVSAvoidconductive agent dispersion preparation
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent employs a composite conductive agent system combining carbon nanotubes and carbon black, which enhances battery capacity while managing the increased complexity of dispersion preparation. The synergistic combination allows for improved conductivity and capacity that outweighs the additional manufacturing steps required to create and disperse the composite conductive agent mixture.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach enhances battery capacity and life characteristics by maintaining a conductive network and preventing crack formation in the negative electrode active material layer, even with excessive volume changes of the silicon-based active material.

Implementation Method 1

dispersing the bundle-type single-walled carbon nanotubes by applying a shear force to the mixed solution by a homogenizer

Methodology Applied
Scientific EffectShear force: Shear Stress

Implementation Method 2

the negative electrode active material layer includes a negative electrode active material and a conductive agent... to maintain conductivity

Methodology Applied
Scientific EffectElectrical conductivity: Conduction (electrical)

Implementation Method 3

since a volume of the silicon-based active material excessively expands due to charge and discharge of the battery

Methodology Applied
Scientific EffectVolume expansion: Thermal Expansion

Data Source

PatentUS12261302B2Negative electrode, secondary battery including the negative electrode, and method of preparing the negative electrode
Publication Date: 2025.03.25 LG ENERGY SOLUTION LTD
  • US12261302B2 patent drawing
  • US12261302B2 patent drawing
  • US12261302B2 patent drawing

AI summary

A negative electrode includes a negative electrode active material layer, wherein the negative electrode active material layer includes a negative electrode active material and a conductive agent, wherein the negative electrode active material includes a silicon-based active material, the silicon-based active material includes SiOx(0≤x<2), the conductive agent includes a carbon nanotube structure in which 2 to 5,000 single-walled carbon nanotube units are bonded side by side, and the carbon nanotube structure is included in an amount of 0.01 wt % to 1.0 wt % in the negative electrode active material layer. A secondary battery including the negative electrode, and a method of preparing same are also provided.