Silicon Negative Electrodes with SiO and LiPON Coatings

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Solution Overview

Problem

Silicon-based negative electrodes in lithium-ion batteries face significant irreversible capacity loss and structural degradation due to the formation of an unstable solid electrolyte interface (SEI), leading to poor cycle stability and increased internal resistance.

Innovation Solution

A silicon-based active material with silicon particles coated twice, once with silicon oxide and then with LiPON, is used to create a stable and conductive artificial SEI, enhancing adhesion and distribution on the electrode surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-based active material is used to increase energy density, then capacity increases, but irreversible capacity loss increases due to unstable SEI formation

Engineering Contradiction:
ImprovecapacityVSAvoidirreversible capacity loss
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

A silicon oxide layer is deposited on the silicon particles before battery assembly. This preliminary coating prevents direct contact between silicon and electrolyte during initial cyclings, controlling SEI formation and reducing irreversible capacity loss while preserving the high capacity benefits of silicon

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The silicon oxide layer acts as an intermediary between the silicon active material and the electrolyte. It mediates the interaction by providing a stable interface that allows controlled ion transport while preventing harmful direct reactions, thus reducing capacity loss

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If silicon-based negative electrode is used, then energy density increases, but service life decreases due to structural degradation

Engineering Contradiction:
Improveenergy densityVSAvoidservice life
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The silicon oxide coating is applied in advance to protect the silicon particles from structural degradation during battery cycling. This preliminary protective measure prevents particle pulverization and maintains electrode integrity over extended service life

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The silicon oxide layer provides beforehand cushioning against the mechanical stresses and chemical attacks that occur during battery operation. It absorbs and distributes stresses that would otherwise cause particle fracture and electrode degradation

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If thick SEI layer forms on silicon electrode, then electrical insulation improves, but ionic conductivity decreases

Engineering Contradiction:
Improveelectrical insulationVSAvoidionic conductivity
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The silicon oxide coating provides local quality control by creating a uniform, thin protective layer with optimized properties. This localized coating ensures adequate electrical insulation while maintaining sufficient ionic conductivity through its controlled thickness and composition

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The double-coated silicon particles improve the service life of silicon-containing electrodes by maintaining high electrical insulation and ionic conductivity, reducing capacity loss and internal resistance, and extending cycle stability.

Implementation Method 1

maintaining high electrical insulation

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Implementation Method 2

maintaining high ... ionic conductivity

Methodology Applied
Scientific EffectIonic conductivity: Conduction (electrical)

Implementation Method 3

reducing capacity loss and internal resistance, and extending cycle stability

Methodology Applied
Scientific EffectStructural stability:

Data Source

PatentUS11233232B2Increasing the service life of silicon-based negative electrodes by particles with a silicon oxide and lipon coating
Publication Date: 2022.01.25 POWERCO SE
  • US11233232B2 patent drawing
  • US11233232B2 patent drawing
  • US11233232B2 patent drawing

AI summary

The present invention relates to silicon-based active material for negative electrodes, in particular electrodes with increased service life, in particular for use in batteries, a method for their manufacture, and negative electrodes, batteries, and devices that contain this silicon-based active material.