Silicon-Based Battery Electrolyte Additives for Stable Interphase Layers

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional lithium-ion battery electrolytes are costly, inefficient, and limit battery lifetime due to issues with silicon-based anodes and high-voltage cathodes, such as unstable solid electrolyte interphase layers, oxidative instability, and poor cycle life, which hinder the development of high-energy density and safe lithium-ion batteries.

Innovation Solution

The development of new electrolyte additives, including functional compounds like carbonates, oxalates, and peroxides, that form stable, electronically insulating but ionically conducting solid electrolyte interphase (SEI) layers on silicon anodes and cathode electrolyte interphase (CEI) layers, enhancing electrochemical stability, thermal stability, and safety by reducing flammability and oxidative reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional lithium-ion battery electrolytes are used with silicon-based anodes, then the battery can operate, but the solid electrolyte interphase layer becomes unstable and battery lifetime is limited

Engineering Contradiction:
Improvesolid electrolyte interphase stabilityVSAvoidbattery lifetime
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent modifies the chemical composition parameters of the electrolyte by introducing specific additive compounds (carbamates, ureas, thiocyanates, isothiocyanates, cyanates, or isocyanates) at controlled concentrations (0.1-5 wt%). This parameter change transforms the unstable solid electrolyte interphase into a stable protective layer, resolving the contradiction between initial operation and long-term stability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The electrolyte additive compounds act as intermediaries that mediate between the silicon-based anode and the conventional electrolyte. These additives form intermediate protective layers (SEI and CEI) that prevent direct harmful interactions, stabilizing the interface and extending battery lifetime while maintaining operational functionality.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Use of energy by moving object

If high-voltage cathodes are used to increase energy density, then the battery capacity increases, but oxidative instability occurs reducing battery lifetime

Engineering Contradiction:
Improveenergy densityVSAvoidoxidative stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The electrolyte additives serve as protective intermediaries between the high-voltage cathode and the electrolyte solvent. They form a stable cathode electrolyte interphase (CEI) layer that mediates the interface, preventing oxidative reactions while allowing ionic transport, thus enabling high energy density operation with improved reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The additives perform preliminary protective action by forming stable interphase layers before oxidative degradation can occur. This preemptive formation of protective barriers prevents oxidative instability from developing, allowing the battery to safely operate at high voltages for extended periods.

Inventive Principle:
Principle #9Preliminary anti-action

3Use of energy by moving object

If silicon particles are increased in the anode to improve capacity, then the energy density increases, but the composite material structure becomes complex requiring carbon phases to hold it together

Engineering Contradiction:
Improveenergy densityVSAvoidcomposite material structure
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent employs composite material structures combining silicon particles (0-90 wt%) with carbon phases (10-100 wt%). The carbon matrix provides structural integrity and electrical conductivity while accommodating silicon's volumetric expansion. This composite approach enables high silicon content for improved energy density while managing the structural complexity through the reinforcing carbon network.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The carbon phases are strategically distributed throughout the silicon composite to provide local structural support where needed. The continuous carbon matrix locally reinforces the structure at silicon particle interfaces and boundaries, enabling the system to handle high silicon content without requiring uniform complexity throughout the entire material structure.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These additives improve the cycle life, energy density, and safety of silicon anode-based lithium-ion batteries by stabilizing the solid-electrolyte interface, reducing capacity fade, and enhancing thermal stability, while minimizing transition metal ion dissolution and surface resistance.

Implementation Method 1

form stable, electronically insulating but ionically conducting solid electrolyte interphase (SEI) layers on silicon anodes

Methodology Applied
Scientific EffectSolid electrolyte interphase formation:

Implementation Method 2

form stable, electronically insulating but ionically conducting solid electrolyte interphase (SEI) layers on silicon anodes and cathode electrolyte interphase (CEI) layers

Methodology Applied
Scientific EffectCathode electrolyte interphase formation:

Implementation Method 3

enhancing electrochemical stability, thermal stability, and safety by reducing flammability and oxidative reactions

Methodology Applied
Scientific EffectThermal stability enhancement:

Data Source

PatentUS11742519B2Silicon-based energy storage devices with electrolyte additive compounds
Publication Date: 2023.08.29 ENEVATE CORP
  • US11742519B2 patent drawing
  • US11742519B2 patent drawing
  • US11742519B2 patent drawing

AI summary

Electrolytes and electrolyte additives for energy storage devices are disclosed. The energy storage device comprises a first electrode and a second electrode, where one or both of the first electrode and the second electrode is a Si-based electrode, a separator between the first electrode and the second electrode, an electrolyte, and at least one electrolyte additive compound selected from a carbonate, oxalate, trioxidane, peroxide, peroxoate, dioxetanone, oxepane dione, oxetane dione, anhydride, oxalate or 1,4-dioxane-2,3-dione; each of which may be optionally substituted.