Silicon-Ring Electrolyte Additives for Stable Nickel-Rich Li-Ion Cathodes

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Solution Overview

Problem

Nickel-rich cathode active materials in lithium-ion batteries face challenges in stabilizing the cathode-electrolyte interface over long-term cycling due to parasitic reactions and electrolyte permeation, leading to impedance growth and capacity decay, especially when hydrogen fluoride is formed from water reacting with lithium salts.

Innovation Solution

Incorporating electrolyte additives functionalized with a five-member ring containing a silicon heteroatom, which creates a protective, uniform film on the cathode surface to inhibit electrolyte decomposition, scavenge hydrogen fluoride, and improve interface stability by forming a physical barrier.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If nickel-rich cathode active material is used to achieve high specific capacity, then battery capacity is improved, but cathode-electrolyte interface stability deteriorates due to parasitic reactions and electrolyte permeation

Engineering Contradiction:
Improvespecific capacityVSAvoidinterface stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The silicon-containing additive performs preliminary action by reacting with hydrogen fluoride and water before they can attack the cathode interface, creating a protective film in advance that prevents subsequent parasitic reactions and stabilizes the interface during cycling

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The silicon-containing additive acts as an intermediary substance that mediates between the harmful hydrogen fluoride/water and the cathode interface, scavenging the harmful species and forming a protective barrier that prevents direct contact and damage to the interface

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If conventional electrolyte formulation is used, then electrolyte cost is reduced, but hydrogen fluoride formation increases leading to nickel dissolution and capacity decay

Engineering Contradiction:
Improveelectrolyte formulation simplicityVSAvoidhydrogen fluoride formation
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The silicon-containing additive converts the harmful hydrogen fluoride into beneficial protective species by scavenging HF and forming a stable protective film on the cathode surface, transforming the harmful byproduct of water reaction into a protective element that stabilizes the interface

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The silicon-containing additive serves as an intermediary that intercepts hydrogen fluoride before it can dissolve nickel from the cathode, creating a protective barrier that prevents the harmful interaction while allowing the conventional electrolyte formulation to remain

Inventive Principle:
Principle #24Intermediary (Mediator)

3Use of energy by moving object

If no protective film is formed on cathode surface, then electrolyte decomposition is faster, but interface stability and capacity retention deteriorate

Engineering Contradiction:
Improveelectrolyte decomposition rateVSAvoidcapacity retention
Core Design Contradiction:
Use of energy by moving objectVSDuration of action of stationary object

Solution Approach 1:

The silicon-containing additive performs preliminary action by forming a protective film on the cathode surface before extensive electrolyte decomposition occurs, preventing subsequent parasitic reactions and maintaining capacity retention over extended cycling periods

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The silicon-functionalized additives enhance the stability of the cathode-electrolyte interface, prevent nickel dissolution, and maintain battery capacity by forming a protective film that oxidizes before electrolyte solvents, effectively reducing impedance and capacity decay.

Implementation Method 1

oxidizes before the electrolyte solvents

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

scavenges hydrogen fluoride and/or water, with hydrogen fluoride quenching preferred

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 3

organically create a physical barrier on the cathode surface. The physical barrier is a protective, uniform film that improves the interface stability, inhibits the decomposition of the electrolyte, inhibits the side reactions at the interface

Methodology Applied
Scientific EffectPhysical barrier: Physical Containment

Data Source

PatentUS20250006979A1Electrolyte Formulation with Silicon-Containing Additive for Lithium-Ion Batteries
Publication Date: 2025.01.02 NISSAN NORTH AMERICA INC
  • US20250006979A1 patent drawing
  • US20250006979A1 patent drawing
  • US20250006979A1 patent drawing

AI summary

A lithium-ion battery has anode active material, nickel-based cathode active material, and an electrolyte. The electrolyte has the following formulation: a carbonate-based solvent; LiPF6; vinylene carbonate; and an additive that satisfies the following: less than or equal to nine carbons; at least one unsaturated bond; a predicted oxidation potential Vox of 2.0<Vox<4.5; and a five member ring with a silicon heteroatom.