Silicon-GaN Back-Gate Transistor Structure for Lower Parasitics

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Solution Overview

Problem

Current semiconductor manufacturing techniques face challenges in integrating high-density transistors with reduced parasitics and enhanced performance, particularly in combining silicon CMOS transistors with GaN power transistors, due to limitations in interconnectivity and processing compatibility between different material platforms.

Innovation Solution

The use of layer transfer integration techniques to bond silicon and GaN layers, where the silicon layer includes a transistor body and the GaN layer provides a field plate or back gate structure, allowing for tight integration and enhanced performance by leveraging the strengths of both materials, including the formation of a 2D electron gas for conductive layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If silicon CMOS transistors are integrated with GaN power transistors using conventional techniques, then device density and performance are improved, but processing compatibility and interconnectivity limitations arise

Engineering Contradiction:
Improvedevice densityVSAvoidprocessing compatibility
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The transistor structure is segmented into two separate material layers: a silicon layer containing the transistor body and a GaN layer containing the field plate and back gate structure. This segmentation allows each material to be optimized for its specific function while avoiding processing incompatibilities that would arise from attempting to integrate both materials in a single layer.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The GaN layer with its conductive field plate structure is positioned beneath and surrounds portions of the silicon transistor body, creating a nested configuration where the GaN back gate structure is embedded within the overall transistor architecture. This nested arrangement enables tight integration and enhanced control while maintaining material-specific processing advantages.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If layer transfer integration techniques are used to bond silicon and GaN layers, then parasitics are reduced and performance is enhanced, but manufacturing complexity increases

Engineering Contradiction:
ImproveperformanceVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The silicon and GaN layers are prepared separately with their respective structures (transistor body in silicon, field plate and back gate in GaN) before the bonding step. This preliminary preparation of each layer independently allows for optimized fabrication processes for each material system, reducing the overall manufacturing complexity despite the advanced integrated structure achieved.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the reduction of parasitics and improved performance by allowing for dynamic control of transistors, reducing power consumption, and enhancing energy efficiency by utilizing the GaN layer's conductive properties to support silicon transistors, thereby improving overall system performance.

Implementation Method 1

allowing for tight integration and enhanced performance by leveraging the strengths of both materials, including the formation of a 2D electron gas for conductive layers

Methodology Applied
Scientific Effect2D electron gas formation:

Implementation Method 2

The use of layer transfer integration techniques to bond silicon and GaN layers

Methodology Applied
Scientific EffectLayer transfer integration bonding:

Data Source

PatentUS20240222440A1Transistor with a body and back gate structure in different material layers
Publication Date: 2024.07.04 INTEL CORP
  • US20240222440A1 patent drawing
  • US20240222440A1 patent drawing
  • US20240222440A1 patent drawing

AI summary

Embodiments described herein may be related to apparatuses, processes, systems, and/or techniques for using layer transfer techniques to bond a silicon layer with a GaN layer, where the silicon layer includes a first portion of a device, for example a transistor, and the GaN layer includes a second portion of the device. Other embodiments may be described and/or claimed.