Silicon-Graphene Composite for Lithium Battery Anodes

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Solution Overview

Problem

Silicon negative electrode materials for lithium-ion batteries face issues with volume expansion leading to electrical isolation and increased electrolyte dissociation, resulting in reduced battery efficiency and durability due to pulverization and the formation of a solid electrolyte interface (SEI) layer.

Innovation Solution

A composite is developed comprising silicon (Si), a silicon oxide (SiOx) with 0<x<2, and graphene, where graphene is grown on the silicon oxide to suppress volume expansion and reduce pulverization, enhancing conductivity and durability by acting as a clamping layer for lithium ions during lithiation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon is used as negative electrode material to achieve high theoretical capacity, then battery capacity is improved, but volume expansion occurs during lithiation leading to pulverization and electrical isolation

Engineering Contradiction:
Improvebattery capacityVSAvoidelectrode durability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent employs a nested structure where silicon particles are enclosed within a porous carbon matrix, and further protected by a silicon oxide layer. This nested configuration allows the silicon to expand during lithiation while being contained by the surrounding layers, preventing pulverization and maintaining electrical connectivity throughout charge-discharge cycles.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent creates a composite material system combining silicon, carbon, and silicon oxide in a specific architecture. The silicon provides high capacity, the carbon matrix provides structural stability and conductivity, and the silicon oxide layer buffers volume changes. This composite approach resolves the contradiction by integrating materials with complementary properties.

Inventive Principle:
Principle #40Composite materials

2Reliability

If silicon volume expansion is reduced to prevent pulverization, then electrode durability is improved, but battery charging/discharging efficiency remains unsatisfactory

Engineering Contradiction:
Improveelectrode durabilityVSAvoidcharging/discharging efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent utilizes a porous carbon matrix with controlled porosity that accommodates silicon volume expansion while maintaining open pathways for lithium ion diffusion. The porous structure allows efficient ion transport despite the presence of silicon oxide buffer layers, thus maintaining high charging/discharging rates while preventing silicon pulverization.

Inventive Principle:
Principle #31Porous materials

3Quantity of substance

If specific surface area of silicon is increased, then battery capacity is improved, but electrolyte dissociation reaction is increased leading to SEI layer formation

Engineering Contradiction:
Improvebattery capacityVSAvoidelectrolyte dissociation
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The patent applies local quality by creating regions of high surface area silicon particles dispersed within the carbon matrix, while the silicon oxide layer selectively covers only the silicon surfaces that contact the electrolyte. This localized protection reduces electrolyte dissociation at critical interfaces while preserving the high surface area needed for capacity, as the oxide layer is present only where electrolyte interaction occurs.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite improves the cycle life and rate capability of lithium-ion batteries by reducing volume expansion, maintaining electrical conductivity, and minimizing SEI layer formation, thereby enhancing the battery's overall performance and energy density.

Implementation Method 1

graphene, where graphene is grown on the silicon oxide to suppress volume expansion

Methodology Applied
Scientific EffectVolume expansion suppression:

Implementation Method 2

maintaining electrical conductivity

Methodology Applied
Scientific EffectElectrical conductivity maintenance: Conduction (electrical)

Implementation Method 3

reducing volume expansion and has less of the pulverization phenomenon during the volume expansion

Methodology Applied
Scientific EffectPulverization reduction:

Data Source

PatentUS10692622B2Composite, carbon composite including the composite, electrode, lithium battery, electroluminescent device, biosensor, semiconductor device, and thermoelectric device including the composite and/or the carbon composite
Publication Date: 2020.06.23 SAMSUNG ELECTRONICS CO LTD
  • US10692622B2 patent drawing
  • US10692622B2 patent drawing
  • US10692622B2 patent drawing

AI summary

A composite including: silicon (Si); a silicon oxide of the formula SiOx, wherein 0&lt;x&lt;2; and a graphene disposed on the silicon oxide.